GrooveService.cs
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using HHECS.RobotTool.Dto;
using NPOI.XSSF.UserModel;
namespace HHECS.RobotTool.Services
{
public class GrooveService
{
private readonly IConfiguration _configuration;
private static readonly ReaderWriterLockSlim readerWriterLockSlim = new ReaderWriterLockSlim();
public GrooveService(IConfiguration configuration)
{
_configuration = configuration;
}
/// <summary>
/// 获取坡口自适应工艺参数
/// </summary>
/// <param name="parameter">输入参数</param>
/// <remarks>第一版</remarks>
/// <returns></returns>
[Obsolete($"该方法已弃用", true)]
public (OutputParameter, List<Technology>) GetData(InputParameter parameter)
{
var output = new OutputParameter
{
WeldHeightAfterWelding = parameter.GrooveDepth + parameter.WeldReinforcementRequiredAfterCovering,
WeldWidthAfterWelding = parameter.GrooveWidth + parameter.AdditionalWidthRequiredOnOneSideAfterCovering * 2,
};
output.GrooveCrossSectionalArea = (parameter.GrooveWidth + parameter.ReservedGapForGroove) * parameter.GrooveDepth / 2 + output.WeldWidthAfterWelding * parameter.WeldReinforcementRequiredAfterCovering / 2 + parameter.ReservedGapForGroove * parameter.SizeOfTheBluntEdgeOfTheGroove;
output.Layers = Math.Round(output.WeldHeightAfterWelding / 4.5, 3);
if (output.Layers == 0 || parameter.WeldLength == 0)
{
output.Weld_Num = 0;
}
else if ((output.WeldHeightAfterWelding >= 6 && output.WeldHeightAfterWelding < 7 && parameter.GrooveWidth >= 10) ||
(output.WeldHeightAfterWelding >= 7 && output.WeldHeightAfterWelding < 8 && parameter.GrooveWidth >= 9) ||
(output.WeldHeightAfterWelding >= 8 && output.WeldHeightAfterWelding < 9 && parameter.GrooveWidth >= 8))
{
output.Weld_Num = 2;
}
else if (output.Layers <= 1)
{
output.Weld_Num = 1;
}
else if (output.Layers > 1)
{
output.Weld_Num = Math.Round(output.Layers, 0);
}
output.OneLayerWireFeedingSpeed = output.Weld_Num switch
{
1 => 8.5,
> 1 => 7.5,
_ => 0,
};
output.OneLayerCurrent = output.OneLayerWireFeedingSpeed switch
{
> 0 => Math.Round(output.OneLayerWireFeedingSpeed * 22.13 + 49.9, 1),
_ => 0
};
output.CoverWireFeedingSpeed = output.Weld_Num switch
{
> 1 => 9.7,
<= 1 => 0,
_ => 0
};
output.CoverWireFeedingCurrent = output.CoverWireFeedingSpeed switch
{
> 0 => Math.Round(output.CoverWireFeedingSpeed * 22.13 + 49.9, 1),
_ => 0
};
output.WeldingWireCrossSectionalArea = Math.Pow(parameter.WeldingWire / 2, 2) * Math.PI;
output.TotalDepositionAmount = Math.Round(output.GrooveCrossSectionalArea * parameter.WeldLength, 1);
output.WeldingWireLengthAndUsage = Math.Round(output.WeldingWireCrossSectionalArea == 0 ? 0 : output.TotalDepositionAmount / output.WeldingWireCrossSectionalArea, 2);
var techologies = new List<Technology>();
for (int i = 1; i <= output.Weld_Num; i++)
{
var technology = new Technology
{
Layer = i,
};
#region 层高
//第一层
if (i == 1)
{
if (output.Weld_Num == 0)
{
technology.LayerHeight = 0;
}
else if (output.Weld_Num == 2)
{
technology.LayerHeight = Math.Round(output.WeldHeightAfterWelding / 2, 1);
}
else
{
technology.LayerHeight = Math.Round((output.Layers - output.Weld_Num + 1) * 4.5 + 0.01, 1);
}
}
//第二层
else if (i == 2)
{
if (output.Weld_Num < 2)
{
technology.LayerHeight = 0;
}
else if (output.Weld_Num == 2)
{
technology.LayerHeight = Math.Round(output.WeldHeightAfterWelding / 2, 1);
}
else if (output.Weld_Num > 2)
{
technology.LayerHeight = 4.5;
}
}
//其他层
else
{
if (output.Weld_Num < i)
{
technology.LayerHeight = 0;
}
else if (output.Weld_Num >= i)
{
technology.LayerHeight = 4.5;
}
}
#endregion
#region 已焊高
//第一层
if (i == 1)
{
technology.WeldedHeight = technology.LayerHeight;
}
//其他层
else
{
technology.WeldedHeight = output.Weld_Num < i ? 0 : techologies[i - 2].WeldedHeight + technology.LayerHeight;
}
#endregion
#region 层宽 计算需用到“已焊高”
//第一层
if (i == 1)
{
if (output.Weld_Num == 1)
{
technology.LayerWidth = output.WeldWidthAfterWelding;
}
else
{
technology.LayerWidth = Math.Round(parameter.GrooveWidth / parameter.GrooveDepth * technology.LayerHeight, 2);
}
}
//其他层
else
{
if (output.Weld_Num < i)
{
technology.LayerWidth = 0;
}
else if (output.Weld_Num == i)
{
technology.LayerWidth = output.WeldWidthAfterWelding;
}
else if (output.Weld_Num > i)
{
technology.LayerWidth = Math.Round(parameter.GrooveWidth / parameter.GrooveDepth * technology.WeldedHeight, 2);
}
}
#endregion
#region 熔敷量
if (i == 1)
{
if (output.Weld_Num == 1)
{
technology.DepositionAmount = output.TotalDepositionAmount;
}
else
{
technology.DepositionAmount = Math.Round(((technology.LayerWidth + parameter.ReservedGapForGroove) * technology.LayerHeight / 2 + parameter.ReservedGapForGroove * parameter.SizeOfTheBluntEdgeOfTheGroove) * parameter.WeldLength, 2);
}
}
else
{
if (output.Weld_Num < i)
{
technology.DepositionAmount = 0;
}
else if (output.Weld_Num == i)
{
technology.DepositionAmount = techologies[i - 2].RemainingDepositAmount;
}
else if (output.Weld_Num > i)
{
technology.DepositionAmount = Math.Round((technology.LayerWidth + techologies[i - 2].LayerWidth) * 4.5 / 2 * parameter.WeldLength, 2);
}
}
#endregion
#region 熔敷时间
if (i == 1)
{
technology.DepositionTime = Math.Round(technology.DepositionAmount / output.WeldingWireCrossSectionalArea * 60 / (output.OneLayerWireFeedingSpeed * 1000), 2);
}
else
{
if (output.Weld_Num < i)
{
technology.DepositionTime = 0;
}
else
{
technology.DepositionTime = Math.Round(technology.DepositionAmount / output.WeldingWireCrossSectionalArea * 60 / (output.CoverWireFeedingSpeed * 1000), 2);
}
}
#endregion
#region 余焊高
if (output.Weld_Num < i)
{
technology.ResidualWeldingHeight = 0;
}
else
{
technology.ResidualWeldingHeight = output.WeldHeightAfterWelding - technology.WeldedHeight;
}
#endregion
#region 总熔敷时间 仅在第一层计算
if (i == 1)
{
if (output.Weld_Num == 0)
{
output.TotalDepositionTime = 0;
}
else if (output.Weld_Num == 1)
{
output.TotalDepositionTime = Math.Round(technology.DepositionAmount / output.WeldingWireCrossSectionalArea * 60 / (output.OneLayerWireFeedingSpeed * 1000), 2);
}
else if (output.Weld_Num > 1)
{
output.TotalDepositionTime = Math.Round((output.TotalDepositionAmount - technology.DepositionAmount) / output.WeldingWireCrossSectionalArea * 60 / (output.CoverWireFeedingSpeed * 1000) + technology.DepositionAmount / output.WeldingWireCrossSectionalArea * 60 / (output.OneLayerWireFeedingSpeed * 1000), 2);
}
}
#endregion
#region 余熔敷量
if (i == 1)
{
technology.RemainingDepositAmount = output.TotalDepositionAmount - technology.DepositionAmount;
}
else
{
technology.RemainingDepositAmount = output.Weld_Num < i ? 0 : techologies[i - 2].RemainingDepositAmount - technology.DepositionAmount;
}
#endregion
#region 余熔敷时间
if (i == 1)
{
technology.RemainingDepositTime = Math.Round(output.TotalDepositionTime - technology.DepositionTime, 2);
}
else
{
if (output.Weld_Num < i)
{
technology.RemainingDepositTime = 0;
}
else
{
technology.RemainingDepositTime = Math.Round(techologies[i - 2].RemainingDepositTime - technology.DepositionTime, 2);
}
}
#endregion
#region 焊接速度
if ((i == 1 && output.Weld_Num == 0) || (i > 1 && output.Weld_Num < i))
{
technology.WeldingSpeed = 0;
}
else
{
technology.WeldingSpeed = Math.Round(parameter.WeldLength / technology.DepositionTime * 6, 2);
}
#endregion
#region 振幅
//第一层
if (i == 1)
{
if (output.Weld_Num == 0)
{
technology.Amplitude = 0;
}
else if (output.Weld_Num == 1 && ((parameter.GrooveWidth / 2) - 3 + parameter.AdditionalWidthRequiredOnOneSideAfterCovering) <= 2)
{
technology.Amplitude = 2;
}
else if (output.Weld_Num == 1 && ((parameter.GrooveWidth / 2) - 3 + parameter.AdditionalWidthRequiredOnOneSideAfterCovering) > 2)
{
technology.Amplitude = parameter.GrooveWidth / 2 - 3 + parameter.AdditionalWidthRequiredOnOneSideAfterCovering;
}
else if (output.Weld_Num > 1)
{
technology.Amplitude = 1.5;
}
}
//其他层
else
{
if (output.Weld_Num < i)
{
technology.Amplitude = 0;
}
else if (output.Weld_Num == i && parameter.GrooveWidth / 2 - i + parameter.AdditionalWidthRequiredOnOneSideAfterCovering <= 2)
{
technology.Amplitude = 2;
}
else if (output.Weld_Num == i && parameter.GrooveWidth / 2 - i + parameter.AdditionalWidthRequiredOnOneSideAfterCovering > 2)
{
technology.Amplitude = parameter.GrooveWidth / 2 - i + parameter.AdditionalWidthRequiredOnOneSideAfterCovering;
}
else if (output.Weld_Num > i && Math.Round(techologies[i - 2].LayerWidth / 2 - 1, 1) <= 1.5)
{
technology.Amplitude = 1.5;
}
else if (output.Weld_Num > i && Math.Round(techologies[i - 2].LayerWidth / 2 - 1, 1) > 1.5)
{
technology.Amplitude = Math.Round(techologies[i - 2].LayerWidth / 2 - 1, 1);
}
}
#endregion
#region 震动频率
if (technology.Amplitude == 0)
{
technology.SwingFrequency = 0;
}
else if (5.5 / technology.Amplitude >= 2.5)
{
technology.SwingFrequency = 2.5;
}
else if (5.5 / technology.Amplitude < 1)
{
technology.SwingFrequency = 0.8;
}
else if (5.5 / technology.Amplitude > 1 && 5.5 / technology.Amplitude < 2.5)
{
technology.SwingFrequency = Math.Round(5.5 / technology.Amplitude, 1);
}
#endregion
#region 左右停留时间
if (technology.Amplitude <= 1.5)
{
technology.LeftAndRightDwellTime = 0;
}
else if (technology.Amplitude > 1.5 && technology.Amplitude <= 2.5)
{
technology.LeftAndRightDwellTime = 0.01;
}
else if (technology.Amplitude > 2.5 && technology.Amplitude <= 3.5)
{
technology.LeftAndRightDwellTime = 0.02;
}
else if (technology.Amplitude > 3.5 && technology.Amplitude <= 4.5)
{
technology.LeftAndRightDwellTime = 0.05;
}
else if (technology.Amplitude > 4.5 && technology.Amplitude <= 6)
{
technology.LeftAndRightDwellTime = 0.1;
}
else if (technology.Amplitude > 6)
{
technology.LeftAndRightDwellTime = 0.15;
}
#endregion
#region 使用电流
if (i == 1)
{
technology.UsingCurrent = output.OneLayerCurrent;
}
else
{
if (output.Weld_Num < i)
{
technology.UsingCurrent = 0;
}
else
{
technology.UsingCurrent = output.CoverWireFeedingCurrent;
}
}
#endregion
techologies.Add(technology);
}
return (output, techologies);
}
/// <summary>
/// 获取坡口自适应工艺参数
/// </summary>
/// <param name="parameter">输入参数</param>
/// <remarks>第二版</remarks>
/// <returns></returns>
public (OutputParameter, List<Technology>) GetExcelData(InputParameter parameter)
{
try
{
readerWriterLockSlim.EnterReadLock();
string fullPath = $"{Directory.GetCurrentDirectory()}\\Template\\{_configuration.GetSection("Template").Value}";
//加载Excel
using var fs1 = new FileStream(fullPath, FileMode.Open, FileAccess.Read);
var workbook = new XSSFWorkbook(fs1);
var sheet = workbook.GetSheetAt(0);
#region 输入参数
sheet.GetRow(0).GetCell(3).SetCellValue(parameter.GrooveWidth);
sheet.GetRow(0).GetCell(6).SetCellValue(parameter.ReservedGapForGroove);
sheet.GetRow(0).GetCell(10).SetCellValue(parameter.AdditionalWidthRequiredOnOneSideAfterCovering);
sheet.GetRow(1).GetCell(3).SetCellValue(parameter.GrooveDepth);
sheet.GetRow(1).GetCell(6).SetCellValue(parameter.SizeOfTheBluntEdgeOfTheGroove);
sheet.GetRow(1).GetCell(10).SetCellValue(parameter.WeldReinforcementRequiredAfterCovering);
sheet.GetRow(2).GetCell(3).SetCellValue(parameter.WeldingWire);
sheet.GetRow(2).GetCell(6).SetCellValue(parameter.WeldLength);
#endregion
//实时更新公式的结果
workbook.GetCreationHelper().CreateFormulaEvaluator().EvaluateAll();
//获取输出数据
var output = new OutputParameter
{
Weld_Num = sheet.GetRow(4).GetCell(3).NumericCellValue,
OneLayerWireFeedingSpeed = sheet.GetRow(6).GetCell(3).NumericCellValue,
OneLayerCurrent = sheet.GetRow(7).GetCell(3).NumericCellValue,
CoverWireFeedingSpeed = sheet.GetRow(8).GetCell(3).NumericCellValue,
CoverWireFeedingCurrent = sheet.GetRow(9).GetCell(3).NumericCellValue,
Layers = sheet.GetRow(10).GetCell(3).NumericCellValue,
WeldHeightAfterWelding = sheet.GetRow(4).GetCell(6).NumericCellValue,
WeldWidthAfterWelding = sheet.GetRow(5).GetCell(6).NumericCellValue,
WeldingWireCrossSectionalArea = sheet.GetRow(6).GetCell(6).NumericCellValue,
WeldingWireLengthAndUsage = sheet.GetRow(8).GetCell(6).NumericCellValue,
GrooveCrossSectionalArea = sheet.GetRow(4).GetCell(10).NumericCellValue,
TotalDepositionAmount = sheet.GetRow(6).GetCell(10).NumericCellValue,
TotalDepositionTime = sheet.GetRow(8).GetCell(10).NumericCellValue
};
var techology = new List<Technology>();
for (int i = 1; i <= output.Weld_Num; i++)
{
var row1 = 11 + (i - 1) * 3;
var row2 = row1 + 1;
var row3 = row1 + 2;
var item = new Technology
{
Layer = i,
LayerHeight = sheet.GetRow(row1).GetCell(3).NumericCellValue,
LayerWidth = sheet.GetRow(row1).GetCell(5).NumericCellValue,
DepositionAmount = sheet.GetRow(row1).GetCell(7).NumericCellValue,
DepositionTime = sheet.GetRow(row1).GetCell(9).NumericCellValue,
WeldTotal = sheet.GetRow(row1).GetCell(15).NumericCellValue,
WeldedHeight = sheet.GetRow(row2).GetCell(3).NumericCellValue,
ResidualWeldingHeight = sheet.GetRow(row2).GetCell(5).NumericCellValue,
RemainingDepositAmount = sheet.GetRow(row2).GetCell(7).NumericCellValue,
RemainingDepositTime = sheet.GetRow(row2).GetCell(9).NumericCellValue,
WeldingSpeed = sheet.GetRow(row3).GetCell(3).NumericCellValue,
Amplitude = sheet.GetRow(row3).GetCell(5).NumericCellValue,
SwingFrequency = sheet.GetRow(row3).GetCell(7).NumericCellValue,
LeftAndRightDwellTime = sheet.GetRow(row3).GetCell(9).NumericCellValue,
UsingCurrent = sheet.GetRow(row3).GetCell(11).NumericCellValue,
};
techology.Add(item);
}
workbook.Close();
return (output, techology);
}
catch (Exception ex)
{
throw new Exception(ex.Message);
}
finally
{
readerWriterLockSlim.ExitReadLock();
}
}
}
}