TrussNormalExcute.cs
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using HHECS.Application.Enums;
using HHECS.Application.Error;
using HHECS.BllModel;
using HHECS.Communication;
using HHECS.Communication.PLC;
using HHECS.Dal;
using HHECS.DAL.Repository;
using HHECS.Executor;
using HHECS.Infrastructure.CommonHelper;
using HHECS.Model.Entities;
using HHECS.Model.Enums.Task;
using System;
using System.Collections.Generic;
using System.Linq;
namespace HHECS.Executor.EquipmentHandler.Truss
{
/// <summary>
/// 标准桁车实现
/// </summary>
public class TrussNormalExcute : TrussExcute
{
/// <summary>
/// 桁架的安全距离是4000,不同的桁架对同一个点位有100的误差,所以改为4100
/// </summary>
public int SafetyDistance = 41000;
//循环记录
private static int excuteCount = 0;
public TrussNormalExcute(EquipmentType equipmentType) : base(equipmentType)
{
}
public override BllResult Excute(List<Equipment> trusses, List<Equipment> allEquipments, PLCCore plc, User user)
{
try
{
BllResult result = null;
if (trusses.Count == 0)
{
return BllResultFactory.Error($"没有【{this.EquipmentType.Name}】类型的设备,所以不执行处理程序。");
}
//先初始化桁车运行距离数据
var initResult = Init(trusses);
var trussTaskStatus = (int)TaskTrussStatus.TaskCompleted;
var taskTrussEntityRepository = new BusTaskTrussRepository();
var taskTrussList = taskTrussEntityRepository.Where(t => t.Status < trussTaskStatus).ToList();
IOrderedEnumerable<Equipment> trussesOrder = null;
excuteCount++;
// 避免一个桁架不停的执行任务,两边轮流执行
if (excuteCount % 2 == 0)
{
excuteCount = 0;
trussesOrder = trusses.OrderByDescending(t => t.Id);
}
else
{
trussesOrder = trusses.OrderBy(t => t.Id);
}
//有货的优先放到前面处理
var excuteTrusses = trussesOrder.OrderByDescending(t => t[TrussNormalProps.ForkHasPallet.ToString()].Value == "True").ToList();
foreach (var truss in excuteTrusses)
{
//执行任务
result = ExcuteTask(truss, allEquipments, taskTrussList, plc, user);
if (result != null)
{
OnEquipmentExecuteLog(result.Code, truss, result.Msg, result.ErrorCode);
result = BllResultFactory.Success();
}
}
return BllResultFactory.Success();
}
catch (Exception ex)
{
return BllResultFactory.Create(BllResultCode.Exception, ex, $"桁车处理过程中出现异常:{ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
}
/// <summary>
/// 初始化桁车运行距离
/// </summary>
/// <param name="trusses"></param>
/// <returns></returns>
public BllResult Init(List<Equipment> trusses)
{
try
{
foreach (var truss in trusses)
{
var wcsTaskFlag = truss[TrussNormalProps.WCSTaskFlag.ToString()].Value;
if (truss.RowIndex1 == 0 || truss.RowIndex2 == 0)
{
// 如果任务类型是 取货、放货、行走,那么就把任务的运行距离写入RowIndex1和RowIndex2
if (wcsTaskFlag == TrussTaskFlag.Take.GetIndexString() || wcsTaskFlag == TrussTaskFlag.Put.GetIndexString() || wcsTaskFlag == TrussTaskFlag.Walk.GetIndexString())
{
// 任务的最小距离
int taskSmallDistance = 0;
// 任务的最大距离
int taskBigDistance = 0;
var currentDistance = Convert.ToInt32(truss[TrussNormalProps.HorizontalDistance.ToString()].Value);
//如果是行走任务,那么运行距离就是从当前点位到目的点位
if (wcsTaskFlag == TrussTaskFlag.Walk.GetIndexString())
{
var wcsMoverPosition = Convert.ToInt32(truss[TrussNormalProps.WCSMoverPosition.ToString()].Value);
var moverStation = truss.WorkStationList.FirstOrDefault(t => t.PutLocation == wcsMoverPosition || t.TakeLocation == wcsMoverPosition);
if (moverStation == null)
{
return BllResultFactory.Error($"初始化桁车{truss.Name}运行距离出现错误:根据位置[{wcsMoverPosition}]找不到任务目的站台");
}
taskSmallDistance = currentDistance;
taskBigDistance = moverStation.Distance;
}
// 如果是取货、放货任务,那么运行距离就是从取货点位到放货点位
if (wcsTaskFlag == TrussTaskFlag.Take.GetIndexString() || wcsTaskFlag == TrussTaskFlag.Put.GetIndexString())
{
var wcsTakePosition = Convert.ToInt32(truss[TrussNormalProps.WCSTakePosition.ToString()].Value);
var takeStation = truss.WorkStationList.FirstOrDefault(t => t.TakeLocation == wcsTakePosition);
if (takeStation == null)
{
return BllResultFactory.Error($"初始化桁车{truss.Name}运行距离,出现错误:根据位置[{wcsTakePosition}]找不到取货站台");
}
var wcsPutPosition = Convert.ToInt32(truss[TrussNormalProps.WCSPutPosition.ToString()].Value);
var putStation = truss.WorkStationList.FirstOrDefault(t => t.PutLocation == wcsPutPosition);
if (putStation == null)
{
return BllResultFactory.Error($"初始化桁车{truss.Name}运行距离,出现错误:根据位置[{wcsPutPosition}]找不到放货站台");
}
taskSmallDistance = takeStation.Distance;
taskBigDistance = putStation.Distance;
}
// 如果 最小距离 大于 最大距离,就要对调下
if (taskSmallDistance > taskBigDistance)
{
int temp = taskSmallDistance;
taskSmallDistance = taskBigDistance;
taskBigDistance = temp;
}
// 运行安全的最小距离
int safetySmallDistance = taskSmallDistance - SafetyDistance;
// 运行安全的最大距离
int safetyBigDistance = taskBigDistance + SafetyDistance;
//如果桁车的当前距离比任务的最小距离还小,就把运行距离拉大
if (currentDistance < safetySmallDistance)
{
taskSmallDistance = currentDistance;
safetySmallDistance = currentDistance;
}
//如果桁车的当前距离比任务的最大距离还大,就把运行距离拉大
if (currentDistance > safetyBigDistance)
{
taskBigDistance = currentDistance;
safetyBigDistance = currentDistance;
}
//写入桁车任务运行距离
truss.RowIndex1 = taskSmallDistance;
truss.RowIndex2 = taskBigDistance;
}
}
else
{
if (wcsTaskFlag == TrussTaskFlag.NoTask.GetIndexString())
{
//清除桁车任务运行距离
truss.RowIndex1 = 0;
truss.RowIndex2 = 0;
}
}
}
}
catch (Exception ex)
{
return BllResultFactory.Create(BllResultCode.Error, ex, $"初始化桁车运行距离的时候,产生异常:${ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
return BllResultFactory.Success();
}
/// <summary>
/// 执行桁车任务
/// </summary>
/// <param name="truss"></param>
/// <param name="plc"></param>
/// <returns></returns>
public BllResult ExcuteTask(Equipment truss, List<Equipment> allEquipments, List<BusTaskTruss> taskTrussList, PLCCore plc, User user)
{
var trussValidate = Validate(truss);
if (trussValidate.Success)
{
#region 桁车任务执行判断
if (truss[TrussNormalProps.ForkTaskExcuteStatus.ToString()].Value == TrussTaskExcuteStatus.TaskExecuting.GetIndexString())
{
//任务执行中就return
return BllResultFactory.Success();
}
if (truss[TrussNormalProps.ForkTaskExcuteStatus.ToString()].Value == TrussTaskExcuteStatus.TaskInterruptError.GetIndexString())
{
//由人工处理,一般为空出和重入
return BllResultFactory.Success();
}
if (truss[TrussNormalProps.ForkTaskExcuteStatus.ToString()].Value == TrussTaskExcuteStatus.TaskSendError.GetIndexString())
{
//由人工处理,需要重新下发任务
return BllResultFactory.Success();
}
#endregion
EquipmentProp forkTaskExcuteStatus = truss[TrussNormalProps.ForkTaskExcuteStatus.ToString()];
EquipmentProp wcsTaskFlag = truss[TrussNormalProps.WCSTaskFlag.ToString()];
//待机情况下
if (forkTaskExcuteStatus.Value == TrussTaskExcuteStatus.Standby.GetIndexString())
{
//货叉任务待机时,可执行放和取任务,同时当执行完成时,交互后货叉1会从任务完成更新为待机
if (wcsTaskFlag.Value == TrussTaskFlag.TaskComplete.GetIndexString() || wcsTaskFlag.Value == TrussTaskFlag.TaskDelete.GetIndexString())
{
var sendResult = ClearWCSData(truss, plc);
return sendResult;
}
//桁车无任务,也没有下发过任务
if (wcsTaskFlag.Value == TrussTaskFlag.NoTask.GetIndexString())
{
#region 优先处理重新下发的任务
// 如果已经下发了放货任务,又重新下任务,并且货叉有货,那么就重发放货指令
var taskForResend = taskTrussList.FirstOrDefault(t => t.Status == TaskTrussStatus.SendPut.GetIndexInt() && t.SendAgain == 1 && t.TrussCode == truss.Code);
if (taskForResend != null && truss[TrussNormalProps.ForkHasPallet.ToString()].Value == "True")
{
var check = Check(truss, allEquipments, taskForResend, plc);
if (check.Success)
{
return ReSendTask(truss, plc, taskForResend, TrussTaskFlag.Put);
}
else
{
return check;
}
}
// 如果已经下发了取货任务,又重下任务的,并且货叉无货,那么就重发放货指令
taskForResend = taskTrussList.FirstOrDefault(t => t.Status == TaskTrussStatus.SendTake.GetIndexInt() && t.SendAgain == 1 && t.TrussCode == truss.Code);
if (taskForResend != null && truss[TrussNormalProps.ForkHasPallet.ToString()].Value == "False")
{
var avoid = Avoid(truss, allEquipments, plc);
//如果需要避让,先执行避让程序
if (avoid.Success == false)
{
return avoid;
}
var check = Check(truss, allEquipments, taskForResend, plc);
if (check.Success)
{
return ReSendTask(truss, plc, taskForResend, TrussTaskFlag.Take);
}
else
{
return check;
}
}
#endregion
//判断桁车货叉上是不是有货,有货就只能接受放货任务,无货就可以接受取货任务
if (truss[TrussNormalProps.ForkHasPallet.ToString()].Value == "True")
{
//有货,则查找同巷道的取货任务完成状态的任务,同一个桁车,单叉情况下最多一条
#region 判断是否超出一条
if (taskTrussList.Count(t => t.Status == TaskTrussStatus.ResponseTakeCompleted.GetIndexInt() && t.TrussCode == truss.Code) > 1)
{
return BllResultFactory.Error($"桁车{truss.Name}显示货叉上有货,但是对应的任务超过1条,请检查状态为{TaskTrussStatus.ResponseTakeCompleted}的任务");
}
#endregion
//添加任务号进行判断
int taskTrussId = int.Parse(truss[TrussNormalProps.ForkTaskCode.ToString()].Value);
//先找响应桁车取货完成的任务
var taskTruss = taskTrussList.FirstOrDefault(t => t.Status == TaskTrussStatus.ResponseTakeCompleted.GetIndexInt() && t.TrussCode == truss.Code);
if (taskTruss == null)
{
//如果还是没有找到任务,那就说明的确没有这条任务,或是人为原因导致的,但此时又显示货叉有货,所以这里是有问题的,做个日志
return BllResultFactory.Error($"桁车{truss.Name}显示货叉上有货,但是没有对应的任务");
}
else
{
if (taskTruss.Id != taskTrussId)
{
return BllResultFactory.Error($"桁车{truss.Name}显示货叉上有货,但是桁车任务号[{taskTrussId}]和和数据库库中任务号[{taskTruss.StepTraceId}]不一致,请核对数据!");
}
var check = Check(truss, allEquipments, taskTruss, plc);
if (check.Success)
{
//下发放货任务
return SendTaskToStation(truss, plc, taskTruss, TaskTrussStatus.SendPut, TrussTaskFlag.Put);
}
else
{
return check;
}
}
}
else
{
var excutingStepTrace = taskTrussList.FirstOrDefault(t => (t.Status == TaskTrussStatus.SendTake.GetIndexInt() || t.Status == TaskTrussStatus.ResponseTakeCompleted.GetIndexInt() || t.Status == TaskTrussStatus.SendPut.GetIndexInt()) && t.TrussCode == truss.Code);
if (excutingStepTrace != null)
{
return BllResultFactory.Error($"桁车{truss.Name}有任务[{excutingStepTrace.Id}]还在执行中,不能自动下发新任务!");
}
//如果需要避让,先执行避让程序
var avoid = Avoid(truss, allEquipments, plc);
if (avoid.Success == false)
{
return avoid;
}
var taskTruss = taskTrussList.FirstOrDefault(t => t.Status == TaskTrussStatus.TaskCreate.GetIndexInt() && t.TrussCode == truss.Code);
if (taskTruss != null)
{
var check = Check(truss, allEquipments, taskTruss, plc);
if (check.Success)
{
//下发取货任务
return SendTaskToStation(truss, plc, taskTruss, TaskTrussStatus.SendTake, TrussTaskFlag.Take);
}
else
{
return check;
}
}
//如果空闲无任务就去避让点
var CurrentTongs = truss[TrussNormalProps.CurrentTongs.ToString()].Value;
if (CurrentTongs != truss.WorkStation.TakeLocation.ToString())
{
return ToAvoidStation(truss, allEquipments, plc);
}
}
}
return BllResultFactory.Success();
}
else if (forkTaskExcuteStatus.Value == TrussTaskExcuteStatus.TaskCompleted.GetIndexString() && wcsTaskFlag.Value != TrussTaskFlag.TaskComplete.GetIndexString())
{
//一共3种完成情况
//根据任务号和任务类型进行任务完成处理
EquipmentProp forkTaskType = truss[TrussNormalProps.ForkTaskType.ToString()];
var taskTrussId = int.Parse(truss[TrussNormalProps.ForkTaskCode.ToString()].Value);
var taskTruss = taskTrussList.FirstOrDefault(t => t.Id == taskTrussId);
if (taskTruss == null || forkTaskType.Value == TrussTaskFlag.Walk.GetIndexString())
{
truss.RowIndex1 = 0;
truss.RowIndex2 = 0;
var prop = truss[TrussNormalProps.WCSTaskFlag.ToString()];
prop.Value = TrussTaskFlag.TaskComplete.GetIndexString();
var sendResult = plc.Write(prop);
if (sendResult.Success)
{
if (forkTaskType.Value == TrussTaskFlag.Walk.GetIndexString())
{
return BllResultFactory.Success($"桁车{truss.Name}完成机械手行走成功,任务:{taskTrussId}");
}
else
{
return BllResultFactory.Create(BllResultCode.Warning, $"根据桁车任务[{taskTrussId}]未找到【机械手取货、机械手放货】任务,直接完成!");
}
}
else
{
return BllResultFactory.Error($"桁车{truss.Name}完成机械手行走写入PLC失败,原因:{sendResult.Msg},任务:{taskTrussId}");
}
#region 旧写法
//var rowIndex1 = truss.RowIndex1;
//var rowIndex2 = truss.RowIndex2;
//EquipmentRepository equipmentRepository = new EquipmentRepository();
//equipmentRepository.Attach(truss);
//truss.RowIndex1 = 0;
//truss.RowIndex2 = 0;
//using (var uw = DALHelper.GetFreeSql().CreateUnitOfWork())
//{
// try
// {
// equipmentRepository.UnitOfWork = uw;
// equipmentRepository.Update(truss);
// var prop = truss[TrussNormalProps.WCSTaskFlag.ToString()];
// prop.Value = TrussTaskFlag.任务完成.GetIndexString();
// var sendResult = plc.Write(prop);
// if (sendResult.Success)
// {
// uw?.Commit();
// if (forkType == TrussTaskFlag.机械手行走.GetIndexString())
// {
// return BllResultFactory.Success($"桁车{truss.Name}完成机械手行走成功,任务:{stepTraceId}");
// }
// else
// {
// return BllResultFactory.Warning($"根据桁车任务[{stepTraceId}]未找到【机械手取货、机械手放货】任务,直接完成!");
// }
// }
// else
// {
// uw?.Rollback();
// truss.RowIndex1 = rowIndex1;
// truss.RowIndex2 = rowIndex2;
// return BllResultFactory.Error($"桁车{truss.Name}完成机械手行走写入PLC失败,原因:{sendResult.Msg},任务:{stepTraceId}");
// }
// }
// catch (Exception ex)
// {
// uw?.Rollback();
// truss.RowIndex1 = rowIndex1;
// truss.RowIndex2 = rowIndex2;
// return BllResultFactory.Exception($"桁车{truss.Name}完成机械手行走失败,原因:{ex.Message},任务:{stepTraceId}", ex);
// }
//}
#endregion
}
if (forkTaskType.Value == TrussTaskFlag.Take.GetIndexString())
{
BusTaskTrussRepository taskTrussRepository = new BusTaskTrussRepository();
taskTrussRepository.Attach(taskTruss);
//更新任务状态
taskTruss.Status = TaskTrussStatus.ResponseTakeCompleted.GetIndexInt();
taskTruss.Type = TrussTaskFlag.Put.GetIndexInt();
taskTruss.UpdateBy = user.UserCode;
taskTruss.UpdateTime = DateTime.Now;
using (var uw = DALHelper.GetFreeSql().CreateUnitOfWork())
{
try
{
taskTrussRepository.UnitOfWork = uw;
taskTrussRepository.Update(taskTruss);
var prop = truss[TrussNormalProps.WCSTaskFlag.ToString()];
prop.Value = TrussTaskFlag.TaskComplete.GetIndexString();
var sendResult = plc.Write(prop);
if (sendResult.Success)
{
uw?.Commit();
return BllResultFactory.Success($"桁车{truss.Name}响应桁车取货任务[{taskTrussId}]完成成功");
}
else
{
uw?.Rollback();
return BllResultFactory.Error($"桁车{truss.Name}响应桁车取货任务[{taskTrussId}]完成失败,原因:{sendResult.Msg}");
}
}
catch (Exception ex)
{
uw?.Rollback();
return BllResultFactory.Create(BllResultCode.Error, ex, $"桁车{truss.Name}响应桁车取货任务[{taskTrussId}]完成发生异常,原因:{ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
}
}
else if (forkTaskType.Value == TrussTaskFlag.Put.GetIndexString())
{
BusTaskTrussRepository taskTrussRepository = new BusTaskTrussRepository();
//BaseStepTraceRepository baseStepTraceRepository = new BaseStepTraceRepository();
taskTrussRepository.Attach(taskTruss);
taskTruss.Status = TaskTrussStatus.ResponsePutCompleted.GetIndexInt();
taskTruss.Type = TrussTaskFlag.TaskComplete.GetIndexInt();
taskTruss.EndTime = DateTime.Now;
taskTruss.UpdateBy = user.UserCode;
taskTruss.UpdateTime = DateTime.Now;
//var stepTrace = DALHelper.GetRepository<BaseStepTrace>().Where(u => u.Id == taskTrussId).First();
//if (stepTrace == null)
//{
// return BllResultFactory.Error($"桁车{truss.Name}响应桁车取货任务[{taskTrussId}]没有找到对应的任务");
//}
//stepTrace.Status = (int)StepTraceStatus.人工确认位置;
using (var uw = DALHelper.GetFreeSql().CreateUnitOfWork())
{
try
{
//baseStepTraceRepository.UnitOfWork = uw;
taskTrussRepository.UnitOfWork = uw;
//baseStepTraceRepository.Update(stepTrace);
taskTrussRepository.Update(taskTruss);
var prop = truss[TrussNormalProps.WCSTaskFlag.ToString()];
prop.Value = TrussTaskFlag.TaskComplete.GetIndexString();
var sendResult = plc.Write(prop);
if (sendResult.Success)
{
uw?.Commit();
return BllResultFactory.Success($"桁车[{truss.Name}]响应桁车放货任务[{taskTrussId}]完成成功");
}
else
{
uw?.Rollback();
return BllResultFactory.Error($"桁车[{truss.Name}]响应桁车放货任务[{taskTrussId}]完成失败,原因:{sendResult.Msg}");
}
}
catch (Exception ex)
{
uw?.Rollback();
return BllResultFactory.Create(BllResultCode.Error, ex, $"桁车[{truss.Name}]响应桁车放货任务[{taskTrussId}]完成的时候发生异常,原因:{ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
}
}
return BllResultFactory.Success();
}
else
{
//未知情况
return BllResultFactory.Create(BllResultCode.Warning, $"桁车{truss.Name}执行中,执行状态为:{truss[TrussNormalProps.ForkTaskExcuteStatus.ToString()].Value}可能由于ECS还未处理造成");
}
}
else
{
return trussValidate;
}
}
/// <summary>
/// 检查桁车任务是否可以执行,并且生成其他桁车的避让
/// </summary>
/// <param name="truss"></param>
/// <param name="allEquipments"></param>
/// <param name="stepTrace"></param>
/// <returns></returns>
private BllResult Check(Equipment truss, List<Equipment> allEquipments, BusTaskTruss taskTruss, PLCCore plc)
{
try
{
if (taskTruss.ProductType < 1)
{
return BllResultFactory.Error($"检查桁车{truss.Name}任务是否可以执行执行的时候,出现错误:任务id[{taskTruss.Id}]对应的工件类型不是大于1的整数!");
}
var fromStationCode = truss.WorkStationList.FirstOrDefault(t => t.WorkStationCode == taskTruss.FromStationCode);
var toStationCode = truss.WorkStationList.FirstOrDefault(t => t.WorkStationCode == taskTruss.ToStationCode);
if (fromStationCode == null)
{
return BllResultFactory.Error($"检查桁车{truss.Name}任务是否可以执行执行的时候,出现错误:找不到任务起始站台[{taskTruss.FromStationCode}]");
}
if (toStationCode == null)
{
return BllResultFactory.Error($"检查桁车{truss.Name}任务是否可以执行执行的时候,出现错误:找不到任务到达站台[{taskTruss.ToStationCode}]");
}
var currentDistance = Convert.ToInt32(truss[TrussNormalProps.HorizontalDistance.ToString()].Value);
// 任务的最小距离
int taskSmallDistance = fromStationCode.Distance;
// 任务的最大距离
int taskBigDistance = toStationCode.Distance;
// 如果 最小距离 大于 最大距离,就要对调下
if (taskSmallDistance > taskBigDistance)
{
int temp = taskSmallDistance;
taskSmallDistance = taskBigDistance;
taskBigDistance = temp;
}
// 运行安全的最小距离
int safetySmallDistance = taskSmallDistance - SafetyDistance;
// 运行安全的最大距离
int safetyBigDistance = taskBigDistance + SafetyDistance;
//如果桁车的当前距离比任务的最小距离还小,就把运行距离拉大
if (currentDistance < safetySmallDistance)
{
taskSmallDistance = currentDistance;
safetySmallDistance = currentDistance;
}
//如果桁车的当前距离比任务的最大距离还大,就把运行距离拉大
if (currentDistance > safetyBigDistance)
{
taskBigDistance = currentDistance;
safetyBigDistance = currentDistance;
}
//找出其他的桁架
List<Equipment> trusses = allEquipments.Where(t => t.EquipmentTypeId == truss.EquipmentTypeId && t.Id != truss.Id).ToList();
#region 找出有避让任务的桁车,来判断是否会阻挡当前任务
List<Equipment> avoidTrusses = trusses.Where(t => t[TrussNormalProps.ForkTaskCode.ToString()].Value == Int32.MaxValue.ToString()).ToList();
foreach (var avoidTruss in avoidTrusses)
{
int avoidTrussDistance = int.Parse(avoidTruss[TrussNormalProps.HorizontalDistance.ToString()].Value);
// 如果无任务的桁车阻挡了要执行的路劲,就调走该桁车
if (avoidTrussDistance >= safetySmallDistance && avoidTrussDistance <= safetyBigDistance)
{
//如果目标路径有任务了,就先不执行,等到任务完成了再执行本条任务
return BllResultFactory.Create(BllResultCode.Warning, $"桁车{truss.Name}执行任务{taskTruss.Id}需要运行{safetySmallDistance}到{safetyBigDistance}之间的路劲,该路径内有桁车{avoidTruss.Name}正在避让,需要等待!");
}
}
#endregion
#region 找出有任务的桁车(避让任务除外),来判断是否会阻挡当前任务
var avoidTrussesId = avoidTrusses.Select(t => t.Id).ToArray();
List<Equipment> excuteTrusses = trusses.Where(t => t.RowIndex2 > 0 && !avoidTrussesId.Contains(t.Id)).ToList();
// 找出任务的运行区间存在的桁车任务
var excutingTruss = excuteTrusses.FirstOrDefault(t => (t.RowIndex1 >= safetySmallDistance && t.RowIndex1 <= safetyBigDistance)
|| (t.RowIndex2 >= safetySmallDistance && t.RowIndex2 <= safetyBigDistance)
|| (t.RowIndex1 < safetySmallDistance && t.RowIndex2 > safetyBigDistance));
if (excutingTruss != null)
{
//如果目标路径有任务了,就先不执行,等到任务完成了再执行本条任务
return BllResultFactory.Create(BllResultCode.Warning, $"桁车{truss.Name}执行任务{taskTruss.Id}需要运行{safetySmallDistance}到{safetyBigDistance}之间的路劲,该路径内有桁车{excutingTruss.Name}正在执行任务,需要等待!");
}
#endregion
#region 找出无任务的桁车,来判断是否会阻挡当前任务
List<Equipment> freeTrusses = trusses.Where(t => t.RowIndex2 == 0).ToList();
foreach (var freeTruss in freeTrusses)
{
int freeTrussesDistance = int.Parse(freeTruss[TrussNormalProps.HorizontalDistance.ToString()].Value);
// 如果无任务的桁车阻挡了要执行的路劲,就调走该桁车
if (freeTrussesDistance >= safetySmallDistance && freeTrussesDistance <= safetyBigDistance)
{
ToAvoidStation(freeTruss, allEquipments, plc);
return BllResultFactory.Create(BllResultCode.Warning, $"桁车[{truss.Name}]任务运行范围从{safetySmallDistance}到{safetyBigDistance},给桁车[{freeTruss.Name}]下主动避让任务");
}
}
#endregion
truss.RowIndex1 = taskSmallDistance;
truss.RowIndex2 = taskBigDistance;
return BllResultFactory.Success();
}
catch (Exception ex)
{
return BllResultFactory.Create(BllResultCode.Error, ex, $"检查桁车[{truss.Name}]任务是否可以执行执行的时候,产生异常:${ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
}
/// <summary>
/// 检查本桁车是否需要避让其他桁车,如果需要就下发 机械手行走 来避让其他桁架,并且返回是否需要避让的判断
/// </summary>
/// <param name="truss"></param>
/// <param name="allEquipments"></param>
/// <param name="stepTrace"></param>
/// <param name="plc"></param>
/// <returns>是否需要避让</returns>
private BllResult Avoid(Equipment truss, List<Equipment> allEquipments, PLCCore plc)
{
try
{
var currentDistance = Convert.ToInt32(truss[TrussNormalProps.HorizontalDistance.ToString()].Value);
// 找出其他的桁架
List<Equipment> trusses = allEquipments.Where(t => t.EquipmentTypeId == truss.EquipmentTypeId && t.Id != truss.Id).ToList();
// 找出有避让任务的桁车
List<Equipment> avoidTrusses = trusses.Where(t => t[TrussNormalProps.ForkTaskCode.ToString()].Value == Int32.MaxValue.ToString()).ToList();
var avoidTrussesId = avoidTrusses.Select(t => t.Id).ToArray();
// 找出有任务的桁车(避让任务除外)
List<Equipment> excuteTrusses = trusses.Where(t => t.RowIndex2 > 0 && !avoidTrussesId.Contains(t.Id)).ToList();
// 如果当前桁车挡住了其他桁车路劲,就去避让点等待
var excuteTruss = excuteTrusses.FirstOrDefault(t => currentDistance >= t.RowIndex1 - SafetyDistance && currentDistance <= t.RowIndex2 + SafetyDistance);
if (excuteTruss != null)
{
ToAvoidStation(truss, allEquipments, plc);
return BllResultFactory.Create(BllResultCode.Warning, $"桁车[{excuteTruss.Name}]任务运行范围从{excuteTruss.RowIndex1}到{excuteTruss.RowIndex2},桁车[{truss.Name}]开始主动避让");
}
return BllResultFactory.Success();
}
catch (Exception ex)
{
return BllResultFactory.Create(BllResultCode.Error, ex, $"桁车{truss.Name}执行避让程序的时候,产生异常:${ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
}
/// <summary>
/// 下发 桁架 到避让站台的任务
/// </summary>
/// <param name="truss"></param>
/// <param name="allEquipments"></param>
/// <param name="stepTrace"></param>
/// <param name="plc"></param>
/// <returns></returns>
private BllResult ToAvoidStation(Equipment truss, List<Equipment> allEquipments, PLCCore plc)
{
try
{
var trussValidate = Validate(truss);
if (!trussValidate.Success)
{
return BllResultFactory.Create(BllResultCode.Warning, $"{trussValidate.Msg},不能生成避让任务移开,需等待!");
}
//判断桁车货叉上是不是有货,有货就不避让,无货才避让
if (truss[TrussNormalProps.ForkHasPallet.ToString()].Value == "True")
{
return BllResultFactory.Create(BllResultCode.Warning, $"桁车{truss.Name}有货,不能生成避让任务移开,需等待该桁车任务完成!");
}
//判断桁车状态不是“任务完成”、“删除任务” 才可以避让 (等待ECS确认任务完成得时候,桁车也是空闲)
EquipmentProp fork1TaskFlag = truss[TrussNormalProps.WCSTaskFlag.ToString()];
if (fork1TaskFlag.Value == TrussTaskFlag.TaskComplete.GetIndexString())
{
return BllResultFactory.Create(BllResultCode.Warning, $"桁车{truss.Name}是{TrussTaskFlag.TaskComplete}状态,需要等待ECS确认,然后才能下发移车任务!");
}
else if (fork1TaskFlag.Value == TrussTaskFlag.TaskDelete.GetIndexString())
{
return BllResultFactory.Create(BllResultCode.Warning, $"桁车{truss.Name}是{TrussTaskFlag.TaskDelete}状态,需要等待ECS确认,然后才能下发移车任务!");
}
if (truss.WorkStation == null)
{
return BllResultFactory.Error($"桁车[{truss.Name}]没有避让站台");
}
var currentDistance = Convert.ToInt32(truss[TrussNormalProps.HorizontalDistance.ToString()].Value);
truss.RowIndex1 = currentDistance;
truss.RowIndex2 = truss.WorkStation.Distance;
//下发桁车行走任务
BllResult sendResult = SendTaskToTruss(truss, plc, TrussTaskFlag.Walk, 0, 0, 0, truss.WorkStation.TakeLocation, Int32.MaxValue);
if (sendResult.Success)
{
return BllResultFactory.Success($"桁车[{truss.Name}]去站台[{truss.WorkStation.WorkStationName}]的[机械手行走]任务下发成功!");
}
else
{
truss.RowIndex1 = 0;
truss.RowIndex2 = 0;
return BllResultFactory.Error($"桁车[{truss.Name}]去站台[{truss.WorkStation.WorkStationName}]的[机械手行走]任务下发失败,写入PLC失败,原因:{sendResult.Msg}!");
}
#region 旧写法
//var equipmentRepository = new EquipmentRepository();
////开始追踪实体变化
//equipmentRepository.Attach(truss);
//truss.RowIndex1 = currentDistance;
//truss.RowIndex2 = truss.Station.Distance;
//using (var uw = DALHelper.GetFreeSql().CreateUnitOfWork())
//{
// try
// {
// equipmentRepository.UnitOfWork = uw;
// equipmentRepository.Update(truss);
// //下发桁车行走任务
// BllResult sendResult = SendTaskToTruss(truss, plc, TrussTaskFlag.机械手行走, 0, truss.Station.TakeLocation, 0, Int32.MaxValue);
// if (sendResult.Success)
// {
// uw?.Commit();
// return BllResultFactory.Success($"桁车[{truss.Name}]去站台[{truss.Station.Name}]的[机械手行走]任务下发成功!");
// }
// else
// {
// truss.RowIndex1 = 0;
// truss.RowIndex2 = 0;
// uw?.Rollback();
// return BllResultFactory.Error($"桁车[{truss.Name}]去站台[{truss.Station.Name}]的[机械手行走]任务下发失败,写入PLC失败,原因:{sendResult.Msg}!");
// }
// }
// catch (Exception ex)
// {
// uw?.Rollback();
// return BllResultFactory.Exception($"桁车[{truss.Name}]下发去站台[{truss.Station.Name}]的[机械手行走]任务下发的时候,出现异常,原因:{ex.Message}", ex);
// }
//}
#endregion
}
catch (Exception ex)
{
return BllResultFactory.Create(BllResultCode.Error, ex, $"桁车[{truss.Name}]下发去站台[{truss.WorkStation.WorkStationName}]的[机械手行走]任务的时候,产生异常:${ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
}
}
}