StationExecute.cs
105 KB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790
791
792
793
794
795
796
797
798
799
800
801
802
803
804
805
806
807
808
809
810
811
812
813
814
815
816
817
818
819
820
821
822
823
824
825
826
827
828
829
830
831
832
833
834
835
836
837
838
839
840
841
842
843
844
845
846
847
848
849
850
851
852
853
854
855
856
857
858
859
860
861
862
863
864
865
866
867
868
869
870
871
872
873
874
875
876
877
878
879
880
881
882
883
884
885
886
887
888
889
890
891
892
893
894
895
896
897
898
899
900
901
902
903
904
905
906
907
908
909
910
911
912
913
914
915
916
917
918
919
920
921
922
923
924
925
926
927
928
929
930
931
932
933
934
935
936
937
938
939
940
941
942
943
944
945
946
947
948
949
950
951
952
953
954
955
956
957
958
959
960
961
962
963
964
965
966
967
968
969
970
971
972
973
974
975
976
977
978
979
980
981
982
983
984
985
986
987
988
989
990
991
992
993
994
995
996
997
998
999
1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
1013
1014
1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
1025
1026
1027
1028
1029
1030
1031
1032
1033
1034
1035
1036
1037
1038
1039
1040
1041
1042
1043
1044
1045
1046
1047
1048
1049
1050
1051
1052
1053
1054
1055
1056
1057
1058
1059
1060
1061
1062
1063
1064
1065
1066
1067
1068
1069
1070
1071
1072
1073
1074
1075
1076
1077
1078
1079
1080
1081
1082
1083
1084
1085
1086
1087
1088
1089
1090
1091
1092
1093
1094
1095
1096
1097
1098
1099
1100
1101
1102
1103
1104
1105
1106
1107
1108
1109
1110
1111
1112
1113
1114
1115
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131
1132
1133
1134
1135
1136
1137
1138
1139
1140
1141
1142
1143
1144
1145
1146
1147
1148
1149
1150
1151
1152
1153
1154
1155
1156
1157
1158
1159
1160
1161
1162
1163
1164
1165
1166
1167
1168
1169
1170
1171
1172
1173
1174
1175
1176
1177
1178
1179
1180
1181
1182
1183
1184
1185
1186
1187
1188
1189
1190
1191
1192
1193
1194
1195
1196
1197
1198
1199
1200
1201
1202
1203
1204
1205
1206
1207
1208
1209
1210
1211
1212
1213
1214
1215
1216
1217
1218
1219
1220
1221
1222
1223
1224
1225
1226
1227
1228
1229
1230
1231
1232
1233
1234
1235
1236
1237
1238
1239
1240
1241
1242
1243
1244
1245
1246
1247
1248
1249
1250
1251
1252
1253
1254
1255
1256
1257
1258
1259
1260
1261
1262
1263
1264
1265
1266
1267
1268
1269
1270
1271
1272
1273
1274
1275
1276
1277
1278
1279
1280
1281
1282
1283
1284
1285
1286
1287
1288
1289
1290
1291
1292
1293
1294
1295
1296
1297
1298
1299
1300
1301
1302
1303
1304
1305
1306
1307
1308
1309
1310
1311
1312
1313
1314
1315
1316
1317
1318
1319
1320
1321
1322
1323
1324
1325
1326
1327
1328
1329
1330
1331
1332
1333
1334
1335
1336
1337
1338
1339
1340
1341
1342
1343
1344
1345
1346
1347
1348
1349
1350
1351
1352
1353
1354
1355
1356
1357
1358
1359
1360
1361
1362
1363
1364
1365
1366
1367
1368
1369
1370
1371
1372
1373
1374
1375
1376
1377
1378
1379
1380
1381
1382
1383
1384
1385
1386
1387
1388
1389
1390
1391
1392
1393
1394
1395
1396
1397
1398
1399
1400
1401
1402
1403
1404
1405
1406
1407
1408
1409
1410
1411
1412
1413
1414
1415
1416
1417
1418
1419
1420
1421
1422
1423
1424
1425
1426
1427
1428
1429
1430
1431
1432
1433
1434
1435
1436
1437
1438
1439
1440
1441
1442
1443
1444
1445
1446
1447
1448
1449
1450
1451
1452
1453
1454
1455
1456
1457
1458
1459
1460
1461
1462
1463
1464
1465
1466
1467
1468
1469
1470
1471
1472
1473
1474
1475
1476
1477
1478
1479
1480
1481
1482
1483
1484
1485
1486
1487
1488
1489
1490
1491
1492
1493
1494
1495
1496
1497
1498
1499
1500
1501
1502
1503
1504
1505
1506
1507
1508
1509
1510
1511
1512
1513
1514
1515
1516
1517
1518
1519
1520
1521
1522
1523
1524
1525
1526
1527
1528
1529
1530
1531
1532
1533
1534
1535
1536
1537
1538
1539
1540
1541
1542
1543
1544
1545
1546
1547
1548
1549
1550
1551
1552
1553
1554
1555
1556
1557
1558
1559
1560
1561
1562
1563
1564
1565
1566
1567
1568
1569
1570
1571
1572
1573
1574
1575
1576
1577
1578
1579
1580
1581
1582
1583
1584
1585
1586
1587
1588
1589
1590
1591
1592
1593
1594
1595
1596
1597
1598
1599
1600
1601
1602
1603
1604
1605
1606
1607
1608
1609
1610
1611
1612
1613
1614
1615
1616
1617
1618
1619
1620
1621
1622
1623
1624
1625
1626
1627
1628
1629
1630
1631
1632
1633
1634
1635
1636
1637
1638
1639
1640
1641
1642
1643
1644
1645
1646
1647
1648
1649
1650
1651
1652
1653
1654
1655
1656
1657
1658
1659
1660
1661
1662
1663
1664
1665
1666
1667
1668
1669
1670
1671
1672
1673
1674
1675
1676
1677
1678
1679
1680
1681
1682
1683
1684
1685
1686
1687
1688
1689
1690
1691
1692
1693
1694
1695
1696
1697
1698
1699
1700
1701
1702
1703
1704
1705
1706
1707
1708
1709
1710
1711
1712
1713
1714
1715
1716
1717
1718
1719
1720
1721
1722
1723
1724
1725
1726
1727
1728
1729
1730
1731
1732
1733
1734
1735
1736
1737
1738
1739
1740
1741
1742
1743
1744
1745
1746
1747
1748
1749
1750
1751
1752
1753
1754
1755
1756
1757
1758
1759
1760
1761
1762
1763
1764
1765
1766
1767
1768
1769
1770
1771
1772
1773
1774
1775
1776
1777
1778
1779
1780
1781
1782
1783
1784
1785
1786
1787
1788
1789
1790
1791
1792
1793
1794
1795
1796
1797
1798
1799
1800
1801
1802
1803
1804
1805
1806
1807
1808
1809
1810
1811
1812
1813
1814
1815
1816
using HHECS.Application.Enums;
using HHECS.Application.Error;
using HHECS.Application.Service;
using HHECS.BLL.Services;
using HHECS.BllModel;
using HHECS.Communication;
using HHECS.Communication.PLC;
using HHECS.Dal;
using HHECS.DAL.Repository;
using HHECS.Executor.EquipmentHandler.Truss;
using HHECS.Infrastructure.CommonHelper;
using HHECS.Infrastructure.Enums;
using HHECS.Infrastructure.Notice;
using HHECS.Model.Dtos;
using HHECS.Model.Entities;
using HHECS.Model.Entities.BasicData;
using HHECS.Model.Enums;
using HHECS.Model.Enums.Car;
using HHECS.Model.Enums.Machine;
using HHECS.Model.Enums.Task;
using HHECS.Model.Enums.Warehouse;
using HHHECS.Model.Enums;
using NPOI.POIFS.Crypt.Dsig;
using System;
using System.Collections.Generic;
using System.Dynamic;
using System.Linq;
using System.Threading;
using System.Threading.Tasks;
namespace HHECS.Executor.EquipmentHandler
{
/// <summary>
/// 站台顶层抽象类
/// </summary>
public abstract class StationExecute : BaseEquipmentExecute
{
#region 属性
/// <summary>
/// 用于标记站台的类型
/// </summary>
public EquipmentType EquipmentType { get; set; }
/// <summary>
/// 用于记录错误文本
/// </summary>
public string ErrorText { get; set; }
/// <summary>
/// 中控的http请求的head中的origin(中控的安全校验会校验head)
/// </summary>
public string origin;
/// <summary>
/// 中控的http请求的head中的referer(中控的安全校验会校验head)
/// </summary>
public string referer;
/// <summary>
/// 叫料的URL
/// </summary>
public string callMaterialUrl;
/// <summary>
/// 工位的叫料的处理结果
/// </summary>
Dictionary<string, List<string>> dicCallInfo = new Dictionary<string, List<string>>();
#endregion
protected StationExecute(EquipmentType equipmentType)
{
EquipmentType = equipmentType;
//this.origin= origin;
//this.referer = referer;
//this.callMaterialUrl = callMaterialUrl;
//this.dicCallInfo = dicCallInfo;
}
/// <summary>
/// 具体的站台实现逻辑
/// </summary>
/// <param name="stations"></param>
/// <param name="plcs"></param>
/// <returns></returns>
public virtual void Excute(List<Equipment> stations, List<Equipment> allEquipments, PLCCore plc, User user)
{
try
{
foreach (var station in stations)
{
BllResult result = BllResultFactory.Success();
var OperationModel = station[StationProps.OperationModel.ToString()];
var TotalError = station[StationProps.TotalError.ToString()];
if (OperationModel.Value != OperationModelFlag.Online.GetIndexString() || TotalError.Value != TotalErrorFlag.Normal.GetIndexString())
{
result = BllResultFactory.Create(BllResultCode.Info, $"处理工位【{station.WorkStationCode}】的设备【{station.Name}】失败,请保持设备的联机并且无故障");
OnEquipmentExecuteLog(result.Code, station, result.Msg, result.ErrorCode);
continue;
}
#region 判断PLC位置到达
var ArriveMessage = station[StationProps.ArriveMessage.ToString()];
var WCSACKMessage = station[StationProps.WCSACKMessage.ToString()];
var WCSACKLoadStatus = station[StationProps.WCSACKLoadStatus.ToString()];
if (ArriveMessage != null && WCSACKMessage != null && WCSACKLoadStatus != null)
{
//PLC有位置到达,而WCSACK没有回复,则WCS还没有响应
if (ArriveMessage.Value == StationMessageFlag.PickReport.GetIndexString() && WCSACKMessage.Value == StationMessageFlag.Default.GetIndexString())
{
result = ExcuteArrive(station, allEquipments, plc, user);
}
else if (ArriveMessage.Value == StationMessageFlag.PickReport.GetIndexString() && WCSACKMessage.Value == StationMessageFlag.WCSPLCACK.GetIndexString())
{
OnEquipmentExecuteLog(BllResultCode.Warning, station, $"{station.Name} 等待电气清除到达信号", ErrorCodeConst.Station_E0002.ToString());
}
//PLC没位置到达,而WCSACK有回复,则PLC已经响应但还没有清除
else if (ArriveMessage.Value == StationMessageFlag.Default.GetIndexString() && WCSACKMessage.Value == StationMessageFlag.WCSPLCACK.GetIndexString() && WCSACKLoadStatus.Value == StationLoadStatus.ArriveReply.GetIndexString())
{
result = ExcuteACKClear(plc, station);
}
//记录日志
OnEquipmentExecuteLog(result.Code, station, result.Msg, result.ErrorCode);
result = BllResultFactory.Success();
}
#endregion
#region 判断PLC发送给WCS的控制指令
var controlMessage = station[StationProps.ControlMessage.ToString()];
var allowEntry = station[StationProps.AllowEntry.ToString()];
if (controlMessage != null && WCSACKMessage != null && WCSACKLoadStatus != null)
{
//PLC有控制指令,但WCS还未响应
if (controlMessage.Value == StationMessageFlag.PLCControl.GetIndexString() && WCSACKMessage.Value == StationMessageFlag.Default.GetIndexString())
{
result = ExcuteControl(station, allEquipments, plc, user);
}
else if (controlMessage.Value == StationMessageFlag.PLCControl.GetIndexString() && WCSACKMessage.Value == StationMessageFlag.WCSPLCACK.GetIndexString())
{
OnEquipmentExecuteLog(BllResultCode.Warning, station, $"{station.Name} 等待电气清除控制信号", ErrorCodeConst.Station_E0003.ToString());
}
else if (controlMessage.Value == StationMessageFlag.Default.GetIndexString() && WCSACKMessage.Value == StationMessageFlag.WCSPLCACK.GetIndexString() && WCSACKLoadStatus.Value == StationLoadStatus.ControlReply.GetIndexString())
{
result = ExcuteACKClear(plc, station);
}
//else if (controlMessage.Value == StationMessageFlag.Default.GetIndexString() && allowEntry.Value == StationAllowEntry.Allow.GetIndexString() && WCSACKMessage.Value == StationMessageFlag.Default.GetIndexString() && WCSACKLoadStatus.Value == StationLoadStatus.Default.GetIndexString())
//{
// result = CheckIsSendProductType(plc, station);
//}
//记录日志
OnEquipmentExecuteLog(result.Code, station, result.Msg, result.ErrorCode);
result = BllResultFactory.Success();
}
#endregion
#region 判断WCS发送给PLC的控制指令
var wcsControlMessage = station[StationProps.WCSControlMessage.ToString()];
var plcAck = station[StationProps.ACKMessage.ToString()];
if (wcsControlMessage != null && plcAck != null)
{
//找到当前工位对应的料点是否存在有状态为【agv请求进入光栅】【agv已经进入光栅】【agv请求出来光栅】【agv已经出来光栅】,并且ECS和PLC的信号都为默认的时候处理
if (wcsControlMessage.Value == StationMessageFlag.Default.GetIndexString() && plcAck.Value == StationMessageFlag.Default.GetIndexString())
{
result = ExcuteWCSControl(station, allEquipments, plc, user);
}
if (wcsControlMessage.Value == StationMessageFlag.WCSControl.GetIndexString() && plcAck.Value == StationMessageFlag.Default.GetIndexString())
{
OnEquipmentExecuteLog(BllResultCode.Warning, station, $"{station.Name} 等待电气响应WCS端控制指令", ErrorCodeConst.Station_E0004.ToString());
}
else if (wcsControlMessage.Value == StationMessageFlag.WCSControl.GetIndexString() && plcAck.Value == StationMessageFlag.PLCWCSACK.GetIndexString())
{
result = ExcuteWCSControlClear(station, plc);
}
else if (wcsControlMessage.Value == StationMessageFlag.Default.GetIndexString() && plcAck.Value == StationMessageFlag.PLCWCSACK.GetIndexString())
{
OnEquipmentExecuteLog(BllResultCode.Warning, station, $"{station.Name} 等待电气清除自身ACK信号", ErrorCodeConst.Station_E0004.ToString());
}
//记录日志
OnEquipmentExecuteLog(result.Code, station, result.Msg, result.ErrorCode);
result = BllResultFactory.Success();
}
#endregion
#region 判断PLC地址请求
var RequestMessage = station[StationProps.RequestMessage.ToString()];
var WCSReplyMessage = station[StationProps.WCSReplyMessage.ToString()];
if (RequestMessage != null && WCSReplyMessage != null)
{
//PLC有请求,但WCS没有,则WCS还没有响应
if (RequestMessage.Value == StationMessageFlag.AddressRequest.GetIndexString() && WCSReplyMessage.Value == StationMessageFlag.Default.GetIndexString())
{
result = ExcuteRequest(station, allEquipments, plc, user);
}
//PLC有请求,但WCS响应,等待PLC处理
else if (RequestMessage.Value == StationMessageFlag.AddressRequest.GetIndexString() && WCSReplyMessage.Value == StationMessageFlag.WCSAddressReply.GetIndexString())
{
OnEquipmentExecuteLog(BllResultCode.Warning, station, $"{station.Name} 等待电气清除请求信号", ErrorCodeConst.Station_E0001.ToString());
}
//PLC清除请求,WCS有之前的数据,说明WCS需要清除数据
else if (RequestMessage.Value == StationMessageFlag.Default.GetIndexString() && WCSReplyMessage.Value == StationMessageFlag.WCSAddressReply.GetIndexString())
{
result = ExcuteRequestClear(station, plc);
}
//记录日志
OnEquipmentExecuteLog(result.Code, station, result.Msg, result.ErrorCode);
result = BllResultFactory.Success();
}
#endregion
}
}
catch (Exception ex)
{
BllResultFactory.Create(BllResultCode.Exception, ex, $"程序处理逻辑类出现异常:{ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
}
#region 实现逻辑的方法
/// <summary>
/// 地址请求的处理
/// 注意:allEquipments引用所有设备,此为共享应用
/// </summary>
/// <param name="station"></param>
/// <param name="allEquipments"></param>
/// <param name="plc"></param>
/// <returns></returns>
public virtual BllResult ExcuteRequest(Equipment station, List<Equipment> allEquipments, PLCCore plc, User user)
{
try
{
//检查运输设备是否可用
var checkResult = CheckTransportEquipment(station, allEquipments);
if (!checkResult.Success) return checkResult;
var init = (int)EnumOrderBodyStatus.初始化;
var finished = (int)EnumOrderBodyStatus.已完成;
var busWorkOrderHeadRepository = new BusWorkOrderHeadRepository();
var busWorkOrderDetailRepository = new BusWorkOrderDetailRepository();
//获取地址请求对应的工序任务头
var workOrderHeadResult = GetRequestWorkOrderHead(station, busWorkOrderHeadRepository, out BusWorkOrderHead workOrderHead, out int productType);
if (!workOrderHeadResult.Success) return workOrderHeadResult;
//找出工序任务明细的已开工的最大序号
var minSerialNumber = busWorkOrderDetailRepository.Where(t => t.HeadKeys == workOrderHead.Keys && t.State > init).Max(t => t.SerialNumber);
//找出工序任务明细
var workOrderDetails = busWorkOrderDetailRepository.Where(t => t.HeadKeys == workOrderHead.Keys && t.State < finished && t.SerialNumber >= minSerialNumber)
.OrderBy(t => t.SerialNumber).Take(2).ToList();
if (workOrderDetails.Count < 1)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求失败,找不到工单【{workOrderHead.WorkOrderCode}】的工序任务【{workOrderHead.Id}】的明细数据");
}
//获取所有能去的下一个工序的设备列表
var allowEntryEquipmentResult = GetNextAllowEntryEquipment(station, allEquipments, workOrderDetails.Last());
////根据料点关系表返会任务起点和终点点位
//var allowEntryEquipmentResult = GetNextAllowEntryEquipmentForLocationRel(station, allEquipments, workOrderDetails.Last());
if (!allowEntryEquipmentResult.Success)
{
allowEntryEquipmentResult.Msg += $"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求失败,";
return allowEntryEquipmentResult;
}
//生成运输任务
var transportTaskResult = CreateTransportTask(station, allEquipments, allowEntryEquipmentResult.Data, productType, workOrderHead, user);
if (!transportTaskResult.Success)
{
transportTaskResult.Msg += $"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求失败,";
return transportTaskResult;
}
var transportTask = transportTaskResult.Data;
//设置工序任务实体,
SetWorkOrder(station, workOrderHead, workOrderDetails, transportTask, user);
var requestNumber = station[StationProps.RequestNumber.ToString()];
using (var uw = DALHelper.GetFreeSql().CreateUnitOfWork())
{
try
{
busWorkOrderDetailRepository.UnitOfWork = uw;
busWorkOrderHeadRepository.UnitOfWork = uw;
//如果生成了桁车任务,就写入桁车任务表
if (transportTask.BusTaskTruss != null)
{
var taskTrussEntityRepository = new BusTaskTrussRepository();
taskTrussEntityRepository.UnitOfWork = uw;
taskTrussEntityRepository.Insert(transportTask.BusTaskTruss);
}
//如果生成了AGV任务,就写入桁车任务表
if (transportTask.BusAGVTask != null)
{
var busAGVTaskRepository = new BusAGVTaskRepository();
busAGVTaskRepository.UnitOfWork = uw;
busAGVTaskRepository.Insert(transportTask.BusAGVTask);
}
//更新工序任务明细表
busWorkOrderDetailRepository.Update(workOrderDetails);
//更新工序任务头表
busWorkOrderHeadRepository.Update(workOrderHead);
//响应设备
var sendResult = SendAddressReplyToPlc(station, plc, StationMessageFlag.WCSAddressReply, StationLoadStatus.Default, requestNumber.Value,
workOrderHead.Id.ToString(), transportTask.ToEquipment.SelfAddress, "", "0", "0", "0", "0");
if (sendResult.Success)
{
uw.Commit();
return BllResultFactory.Success($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求成功,工序任务ID【{workOrderHead.Id}】信息以及下个设备【{transportTask.ToEquipment.SelfAddress}】的地址写入PLC成功!");
}
else
{
uw?.Rollback();
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求失败,工序任务ID【{workOrderHead.Id}】的信息写入PLC失败,原因:{sendResult.Msg}");
}
}
catch (Exception ex)
{
uw?.Rollback();
return BllResultFactory.Create(BllResultCode.Exception, ex, $"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求的时候,处理工序任务ID【{workOrderHead.Id}】发生异常,原因:{ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
}
}
catch (Exception ex)
{
return BllResultFactory.Create(BllResultCode.Exception, ex, $"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求时候,发生异常:{ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
}
/// <summary>
/// 清除地址请求的回复
/// </summary>
/// <param name="station"></param>
/// <param name="plc"></param>
/// <returns></returns>
public BllResult ExcuteRequestClear(Equipment station, PLCCore plc)
{
var result = SendAddressReplyToPlc(station, plc, StationMessageFlag.Default, StationLoadStatus.Default, "0", "0", "0", "0", "0", "0", "0", "0");
if (result.Success)
{
return BllResultFactory.Success($"WCS回复站台【{station.Name}】地址请求后,清除WCS地址区成功");
}
else
{
return BllResultFactory.Error($"WCS回复站台【{station.Name}】地址请求后,清除WCS地址区失败");
}
}
/// <summary>
/// 位置到达的处理
/// 注意:allEquipments引用所有设备,此为共享应用
/// </summary>
/// <param name="station"></param>
/// <param name="allEquipments"></param>
/// <param name="plc"></param>
/// <returns></returns>
public virtual BllResult ExcuteArrive(Equipment station, List<Equipment> allEquipments, PLCCore plc, User user)
{
try
{
var detailState = (int)EnumOrderBodyStatus.运输中;
var busWorkOrderHeadRepository = new BusWorkOrderHeadRepository();
var busWorkOrderDetailRepository = new BusWorkOrderDetailRepository();
var baseProductHeaderRepository = new BaseProductHeaderRepository();
// 获取位置到达的工序任务头
var getResult = GetArriveWorkOrderHead(station, busWorkOrderHeadRepository, out BusWorkOrderHead workOrderHead);
if (!getResult.Success) return getResult;
//获取工序任务明细
var workOrderDetail = busWorkOrderDetailRepository.Where(t => t.HeadKeys == workOrderHead.Keys && t.StationCode == station.WorkStationCode && t.State == detailState)
.OrderBy(t => t.SerialNumber).First();
if (workOrderDetail == null)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】位置到达,找不到工单【{workOrderHead.WorkOrderCode}】的工序任务【{workOrderHead.Id}】的明细数据");
}
//是否存在下一个工序任务明细,用来判断是不是最后的工序
var existNext = busWorkOrderDetailRepository.Where(t => t.HeadKeys == workOrderHead.Keys && t.SerialNumber > workOrderDetail.SerialNumber).Any();
//查询产品信息
var productHeader = baseProductHeaderRepository.Where(t => t.ProductCode == workOrderHead.ProductHeaderCode).First();
//更新工序任务头
workOrderHead.NowOprSequenceCode = workOrderDetail.OprSequenceCode;
workOrderHead.NowStationCode = workOrderDetail.StationCode;
workOrderHead.NextOprSequenceCode = "";
workOrderHead.NextStationCode = "";
workOrderHead.State = existNext ? (int)EnumWorkOrderStatus.生产中 : (int)EnumWorkOrderStatus.已完成;
workOrderHead.UpdateTime = DateTime.Now;
workOrderHead.UpdateBy = user.UserCode;
//更新工序任务明细
workOrderDetail.ActualStartTime = DateTime.Now;
workOrderDetail.State = existNext ? (int)EnumOrderBodyStatus.生产中 : (int)EnumOrderBodyStatus.已完成;
workOrderDetail.UpdateTime = DateTime.Now;
workOrderDetail.UpdateBy = user.UserCode;
//var arriveRealAddress = station[StationProps.ArriveRealAddress.ToString()];
using (var uw = DALHelper.GetFreeSql().CreateUnitOfWork())
{
try
{
busWorkOrderDetailRepository.UnitOfWork = uw;
busWorkOrderHeadRepository.UnitOfWork = uw;
//更新工序跟踪表
busWorkOrderHeadRepository.Update(workOrderHead);
busWorkOrderDetailRepository.Update(workOrderDetail);
//响应设备
BllResult plcResult = NewSendAckToPlc(station, plc, StationMessageFlag.WCSPLCACK, StationLoadStatus.ArriveReply, workOrderHead.Id.ToString(), productHeader.WcsProductType, "0", "0", 0);
if (plcResult.Success)
{
uw.Commit();
return BllResultFactory.Success($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】位置到达成功,工序任务ID【{workOrderHead.Id}】相关信息写入设备成功");
}
else
{
uw?.Rollback();
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】位置到达失败,工序任务ID【{workOrderHead.Id}】信息没写入设备失败,原因:{plcResult.Msg}");
}
}
catch (Exception ex)
{
uw?.Rollback();
return BllResultFactory.Create(BllResultCode.Exception, ex, $"处理工位【{station.WorkStationCode}】的设备【{station.Name}】位置到达的时候,处理工序任务ID【{workOrderHead.Id}】发生异常,原因:{ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
}
}
catch (Exception ex)
{
return BllResultFactory.Create(BllResultCode.Exception, ex, $"处理工位【{station.WorkStationCode}】的设备【{station.Name}】位置到达时候,发生异常:{ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
}
/// <summary>
/// 清除ACK回复,包括地址到达和控制指令
/// </summary>
/// <param name="plc"></param>
/// <param name="station"></param>
/// <returns></returns>
private BllResult ExcuteACKClear(PLCCore plc, Equipment station)
{
//var result = SendAckToPlc(station, plc, StationMessageFlag.Default, StationLoadStatus.Default, "0", "0");
var result = NewSendAckToPlc(station, plc, StationMessageFlag.Default, StationLoadStatus.Default, "0", 0);
if (result.Success)
{
return BllResultFactory.Success($"WCS应答站台【{station.Name}】后,清除WCS地址区成功");
}
else
{
return BllResultFactory.Error($"WCS应答站台【{station.Name}】后,清除WCS地址区失败");
}
}
/// <summary>
/// 执行PLC发送给WCS的控制指令
/// </summary>
/// <param name="station"></param>
/// <param name="allEquipments"></param>
/// <param name="plc"></param>
/// <param name="warehouseCode"></param>
/// <param name="user"></param>
/// <returns></returns>
public virtual BllResult ExcuteControl(Equipment station, List<Equipment> allEquipments, PLCCore plc, User user)
{
var controlType = station[StationProps.ControlType.ToString()];
if (controlType != null)
{
if (controlType.Value == PLCControlType.获取工件型号.GetIndexString())
{
return PostWCSProductType(station, allEquipments, plc, user);
}
else
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】执行PLC发给WCS的控制指令失败,任务类型【{controlType.Value}】没有做对应的处理!");
}
}
else
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】执行PLC发给WCS的控制指令失败,设备属性中不存在任务类型【ControlType】");
}
}
/// <summary>
/// 执行WCS发送给PLC的控制指令
/// </summary>
/// <param name="station"></param>
/// <param name="allEquipments"></param>
/// <param name="plc"></param>
/// <param name="warehouseCode"></param>
/// <param name="user"></param>
/// <returns></returns>
public virtual BllResult ExcuteWCSControl(Equipment station, List<Equipment> allEquipments, PLCCore plc, User user)
{
var OperationModel = station[StationProps.OperationModel.ToString()];
var Status = station[StationProps.Status.ToString()];
var TotalError = station[StationProps.TotalError.ToString()];
if (Status.Value != EquipmentStatus.空闲.GetIndexString())
{
return BllResultFactory.Success($"");
}
var taskEquipmentRepository = DALHelper.GetFreeSql().GetRepository<BaseTaskEquipment>();
//该设备 创建时间最新的数据 下发
var taskEquipments = taskEquipmentRepository
.Where(u => u.sendStatus == (int)WeldTechnologyEquipmentStatus.init && u.equipmentCode == station.Code)
.OrderByDescending(u => u.createTime)
.ToList();
var sendData = new BaseTaskEquipment();
if (taskEquipments.Count < 1)
{
return BllResultFactory.Success();
}
//查找最近一条数据是1分钟之内的就发送给PLC,其余数据状态全部修改为“过期”
foreach (var item in taskEquipments)
{
item.sendStatus = (int)WeldTechnologyEquipmentStatus.expire;
item.updateTime = DateTime.Now;
item.updateBy = "ECS";
}
var dateDiff = DateTime.Now.Subtract((DateTime)taskEquipments.First().createTime).Duration().TotalSeconds;
if ((int)dateDiff < 60)
{
sendData = taskEquipments[0];
sendData.sendStatus = (int)WeldTechnologyEquipmentStatus.success;
//移除可以发送的数据,防止更新过期数据的时候把可以发送的数据同步更新成过期数据
}
using (var uw = DALHelper.GetFreeSql().CreateUnitOfWork())
{
try
{
taskEquipmentRepository.UnitOfWork = uw;
var issend = taskEquipments.Where(t => t.sendStatus == (int)WeldTechnologyEquipmentStatus.success).ToList();
if (!issend.Any())
{
taskEquipmentRepository.Update(taskEquipments);
uw.Commit();
return BllResultFactory.Create(BllResultCode.Info, $"工位【{station.WorkStationCode}】的设备【{station.Name}】处理过期数据成功");
}
//响应设备
var sendResult = SendControlToPLC(station, plc, StationMessageFlag.WCSControl, "1", "0", sendData.taskCode, "0", 0, 0, 0, "0");
if (sendResult.Success)
{
taskEquipmentRepository.Update(taskEquipments);
uw.Commit();
return BllResultFactory.Success($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】下发任务号成功,任务号[{sendData.taskCode}]!");
}
else
{
taskEquipments.ForEach(t => { t.sendStatus = (int)WeldTechnologyEquipmentStatus.fail; });
taskEquipmentRepository.Update(taskEquipments);
uw.Commit();
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】下发任务号失败,任务号[{sendData.taskCode}]!的信息写入PLC失败,原因:{sendResult.Msg}");
}
}
catch (Exception ex)
{
uw?.Rollback();
return BllResultFactory.Exception(ex, $"处理工位【{station.WorkStationCode}】的设备【{station.Name}】下发任务号时候,处理在任务号【{sendData.taskCode}】发生异常,原因:{ex.Message}");
}
}
//var busAGVTaskRepository = new BusAGVTaskRepository();
//var baseLocationRepository = new BaseLocationRepository();
//var locations = baseLocationRepository.Where(u => u.StationCode == station.WorkStationCode).ToList(t => t.LocationCode);
//var agvTasks = busAGVTaskRepository.Where(u =>
// (locations.Contains(u.StartPosition) &&
// (
// u.State == AGVStatusEnum.AGV请求进入起点光栅.GetIndexInt() ||
// u.State == AGVStatusEnum.AGV已经进入起点光栅.GetIndexInt() ||
// u.State == AGVStatusEnum.AGV请求出来起点光栅.GetIndexInt() ||
// u.State == AGVStatusEnum.AGV已经出来起点光栅.GetIndexInt()
// ))
// ||
// (locations.Contains(u.EndPosition) &&
// (
// u.State == AGVStatusEnum.AGV请求进入终点光栅.GetIndexInt() ||
// u.State == AGVStatusEnum.AGV已经进入终点光栅.GetIndexInt() ||
// u.State == AGVStatusEnum.AGV请求出来终点光栅.GetIndexInt() ||
// u.State == AGVStatusEnum.AGV已经出来终点光栅.GetIndexInt()
// )
// )).ToList();
////同一个点位不能同时存在2条相同起点料点或者终点料点的agv任务
//if (agvTasks.Count <= 0) return BllResultFactory.Error();
//foreach (var location in locations)
//{
// var temps = agvTasks.Where(t => t.StartPosition == location || t.EndPosition == location).ToList();
// if (temps.Count > 1)
// {
// foreach (var temp in temps) agvTasks.Remove(temp);
// NoticeBus.Notice($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】WCS主动控制请求失败,料点【{location}】同时存在多条AGV任务,请去中控上面结束掉已经完成的agv任务", Level.Warning, this);
// continue;
// }
//}
//foreach (var agvTask in agvTasks)
//{
// var agvStatusEnum = (AGVStatusEnum)agvTask.State;
// var gratingControlType = GratingControlType.AGV请求进入光栅;
// //回复PLC
// switch (agvTask.State)
// {
// case (int)AGVStatusEnum.AGV请求进入起点光栅:
// case (int)AGVStatusEnum.AGV请求进入终点光栅:
// gratingControlType = GratingControlType.AGV请求进入光栅;
// break;
// case (int)AGVStatusEnum.AGV已经进入起点光栅:
// case (int)AGVStatusEnum.AGV已经进入终点光栅:
// gratingControlType = GratingControlType.AGV已经进入光栅;
// break;
// case (int)AGVStatusEnum.AGV请求出来起点光栅:
// case (int)AGVStatusEnum.AGV请求出来终点光栅:
// gratingControlType = GratingControlType.AGV请求出来光栅;
// break;
// case (int)AGVStatusEnum.AGV已经出来起点光栅:
// case (int)AGVStatusEnum.AGV已经出来终点光栅:
// gratingControlType = GratingControlType.AGV已经出来光栅;
// break;
// default:
// return BllResultFactory.Error($"工位【{station.WorkStationCode}】的设备【{station.Name}】小车任务编号:{agvTask.TaskCode} 对应的任务状态:{((AGVStatusEnum)agvTask.State).ToDescriptionString()} 未找到对应处理阶段");
// }
// return GratingWCSControl(station, plc, agvStatusEnum, gratingControlType, busAGVTaskRepository, agvTask);
//}
//return BllResultFactory.Success();
}
/// <summary>
/// 清除WCS发送给PLC的控制指令
/// </summary>
/// <param name="station"></param>
/// <param name="plc"></param>
/// <returns></returns>
private BllResult ExcuteWCSControlClearForAGV(Equipment station, PLCCore plc)
{
//调用agv继续执行任务接口
var ACKBarcode = station[StationProps.ACKBarcode.ToString()];
var WCSControlBarcode = station[StationProps.WCSControlBarcode.ToString()];
if (ACKBarcode.Value != WCSControlBarcode.Value)
{
return BllResultFactory.Error<BaseProductHeader>($"工位【{station.WorkStationCode}】的设备【{station.Name}】 清除控制请求失败,PLC回复的任务号[{ACKBarcode.Value}]和中控请求的任务号[{WCSControlBarcode.Value}]不一样,请检查!");
}
var convertResult = int.TryParse(ACKBarcode.Value, out int barcode);
if (!convertResult)
{
return BllResultFactory.Error<BaseProductHeader>($"工位【{station.WorkStationCode}】的设备【{station.Name}】 清除控制请求失败,agv任务号[{ACKBarcode.Value}]转化为整数失败!");
}
if (barcode < 1)
{
return BllResultFactory.Error<BaseProductHeader>($"处理工位[{station.WorkStationCode}]的设备[{station.Name}] 清除控制请求失败,agv任务号[{ACKBarcode.Value}]不能小于1!");
}
BusAGVTaskRepository busAGVTaskRepository = new BusAGVTaskRepository();
var aGVTask = busAGVTaskRepository.Where(t => t.Id == barcode).First();
if (aGVTask == null)
{
return BllResultFactory.Error<BaseProductHeader>($"工位【{station.WorkStationCode}】的设备【{station.Name}】 清除控制请求失败,找不到在agv任务号为[{barcode}]的数据");
}
if (aGVTask.State != (int)AGVStatusEnum.MES回复请求进入起点光栅 && aGVTask.State != (int)AGVStatusEnum.MES回复已经进入起点光栅 && aGVTask.State != (int)AGVStatusEnum.MES回复请求出来起点光栅 && aGVTask.State != (int)AGVStatusEnum.MES回复已经出来起点光栅 && aGVTask.State != (int)AGVStatusEnum.MES回复请求进入终点光栅 && aGVTask.State != (int)AGVStatusEnum.MES回复已经进入终点光栅 && aGVTask.State != (int)AGVStatusEnum.MES回复请求出来终点光栅 && aGVTask.State != (int)AGVStatusEnum.MES回复已经出来终点光栅)
{
return BllResultFactory.Error($"工位【{station.WorkStationCode}】的设备【{station.Name}】 agv任务号[{ACKBarcode.Value}]的状态[{((AGVStatusEnum)aGVTask.State).ToDescriptionString()}]不需要wcs处理,请检查任务号或者状态是否正确");
}
AGVService service = new AGVService();
var entity = new
{
TaskNo = aGVTask.TaskCode,
TaskStatus = aGVTask.State,
ExtensionField1 = string.IsNullOrEmpty(aGVTask.MaterialDistributeLoadCode)? "big":"small",
ExtensionField2 = "",
};
var agvResult = service.SendContinueTask(entity);
if (!agvResult.Success)
{
return BllResultFactory.Error($"PLC成功响应站台[{station.WorkStationId}]设备[{station.Name}]控制信号后,给agv发送继续任务指令失败,任务号:【{aGVTask.TaskCode}】{agvResult.Msg}");
}
return BllResultFactory.Error($"PLC成功响应站台[{station.WorkStationId}]设备[{station.Name}]控制信号后,给agv发送继续任务指令失败,任务号:【{aGVTask.TaskCode}】{agvResult.Msg}");
//else
//{
// //var result = SendControlToPLC(station, plc, StationMessageFlag.Default, "0", "0", "0", "0");
// //if (result.Success)
// //{
// // return BllResultFactory.Success($"PLC成功响应站台【{station.Name}】控制信号后,清除WCS地址区成功");
// //}
// //else
// //{
// // return BllResultFactory.Error($"PLC成功响应站台【{station.Name}】控制信号后,清除WCS地址区失败");
// //}
//}
}
public virtual BllResult ExcuteWCSControlClear(Equipment station, PLCCore plc)
{
//Thread.Sleep(1000);
var result = SendControlToPLC(station, plc, StationMessageFlag.Default, "0", "0", "0", "0", 0, 0, 0, "0");
if (result.Success)
{
return BllResultFactory.Success($"PLC成功响应站台【{station.Name}】控制信号后,清除WCS地址区成功");
}
else
{
return BllResultFactory.Error($"PLC成功响应站台【{station.Name}】控制信号后,清除WCS地址区失败");
}
}
/// <summary>
/// 写入发送给PLC的控制指令
/// </summary>
/// <param name="station"></param>
/// <param name="plc"></param>
/// <returns></returns>
#endregion
#region 新版机器站台的逻辑处理公用方法
/// <summary>
/// 叫料
/// </summary>
/// <param name="station"></param>
/// <param name="allEquipments"></param>
/// <param name="plc"></param>
/// <param name="user"></param>
/// <returns></returns>
public BllResult CallMaterialLoad(Equipment station, List<Equipment> allEquipments, PLCCore plc, User user)
{
var feed = ZoneCode.Feed.GetIndexInt();
var autoLocation = LocationIsAutoEnum.Auto.GetIndexInt();
var locationRepository = new BaseLocationRepository();
var materialDistributeLoadRepository = new BusMaterialDistributeLoadRepository();
//该工位对应的,自动的,上料的,料点
var locationList = locationRepository.Where(t => t.StationCode == station.WorkStationCode && t.ZoneCode == feed && t.CallType == autoLocation).ToList();
if (locationList.Count < 1)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】的上料点数据为空,请检查");
}
var locationCodes = locationList.Select(t => t.LocationCode).ToList();
//如果当前工位处理过料点的叫料,就不在处理
if (!dicCallInfo.Keys.Contains(station.WorkStationCode))
{
List<string> callinfo = new List<string>();
foreach (var locationItem in locationList)
{
var equipmentProp = station[locationItem.SensorPropCode.ToString()];
if (equipmentProp.Value == "1")
{
// 如果存在【使用中】的装料配送,就把状态改为【使用完】
var use = MaterialDistributeLoadEnum.使用中.GetIndexInt();
var finish = MaterialDistributeLoadEnum.使用完.GetIndexInt();
//找出所有小于等于【未使用】的配送,等于【使用中】的配送修改为【使用完】,小于【使用中】的配送在下面用于是否还要叫料的判断
var distributeLoadHeadList = materialDistributeLoadRepository.Where(t => t.NeedStation == station.WorkStationCode && t.Status <= use && t.EndPosition == locationItem.LocationCode).ToList();
if (distributeLoadHeadList.Any(t => t.Status == use))
{
var distributeLoadTemp = distributeLoadHeadList.Where(t => t.Status == use).ToList();
foreach (var item in distributeLoadTemp)
{
item.Status = finish;
}
materialDistributeLoadRepository.Update(distributeLoadHeadList);
var positionList = string.Join(',', distributeLoadTemp.Select(t => t.EndPosition));
NoticeBus.Notice($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】的料点【{positionList}】,已经把【{MaterialDistributeLoadEnum.使用中}】改为【{MaterialDistributeLoadEnum.使用完}】", Level.Success, this);
}
callinfo.Add(locationItem.LocationCode);
continue;
}
}
callinfo.Add("FrontStationFitupFeed1");
dicCallInfo.Add(station.WorkStationCode, callinfo);
// 向中控发送叫料请求【工位编码】
if (callinfo.Count>0) //dicCallInfo.Keys.Contains(station.WorkStationCode)&&
{
CommonService commonService = new CommonService();
var sendData = new { Data = dicCallInfo[station.WorkStationCode] };
//var result = commonService.PostJson<object>("SendNoneGoodsPoints:上传库位编码", callMaterialUrl, sendData, origin, referer).Result;
//var result = commonService.PostJson<object>("SendNoneGoodsPoints:上传库位编码", callMaterialUrl, sendData).Result;
var result = commonService.HttpMan(callMaterialUrl, sendData, "SendNoneGoodsPoints:上传库位编码");
if (!result.Success)
{
dicCallInfo.Remove(station.WorkStationCode);
NoticeBus.Notice($"处理设备[{station.Name}]工位[{station.WorkStationId}],向中控系统发送可用的料点失败!原因【{result.Msg}】!", Level.Error, this);
}
}
return BllResultFactory.Success("");
}
#region 循环该组队一区和二区的料点,哪个区有料就上哪个
var arrive = MaterialDistributeLoadEnum.配送到达.GetIndexInt();
var arriveDistributeLoadHeadList = materialDistributeLoadRepository.Where(t => t.NeedStation == station.WorkStationCode && t.Status == arrive).ToList();
var locationGroupList = locationList.GroupBy(t => t.FitupArea).ToList();
foreach (var locationGroup in locationGroupList)
{
var locationCodeList = locationGroup.Select(t => t.LocationCode).ToList();
var arriveDistributeLoadHeads = arriveDistributeLoadHeadList.Where(t => locationCodeList.Contains(t.EndPosition)).ToList();
//如果没齐套,就查找下一组配送
if (arriveDistributeLoadHeads.Count < locationCodeList.Count) continue;
//把当前齐套的配送,都改为【使用中】
arriveDistributeLoadHeads.ForEach(t => t.Status = MaterialDistributeLoadEnum.使用中.GetIndexInt());
using (var uw = DALHelper.GetFreeSql().CreateUnitOfWork())
{
try
{
materialDistributeLoadRepository.UnitOfWork = uw;
materialDistributeLoadRepository.Update(arriveDistributeLoadHeads);
//装料信息发送给PLC,并且把装料状态改为【使用中】,最后删除 dicCallInfo的当前工位项。
var plcResult = NewSendAckToPlc(station, plc, StationMessageFlag.WCSPLCACK, StationLoadStatus.ControlReply, "0", Convert.ToInt32(arriveDistributeLoadHeads[0].WorkpieceNo), "0", arriveDistributeLoadHeads[0].LoadQty.ToString(), locationGroup.First().FitupArea); ;
if (plcResult.Success)
{
dicCallInfo.Remove(station.WorkStationCode);
uw.Commit();
return BllResultFactory.Success($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】组队【{locationGroup.Key}区】写入PLC装料数据成功!");
}
else
{
uw?.Rollback();
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】组队【{locationGroup.Key}区】区写入PLC装料数据失败,原因:{plcResult.Msg}!");
}
}
catch (Exception ex)
{
uw?.Rollback();
return BllResultFactory.Exception(ex, $"处理工位【{station.WorkStationCode}】的设备【{station.Name}】组队{locationGroup.Key}区写入PLC装料数据,发生异常:{ex.Message}!");
}
}
}
#endregion
return BllResultFactory.Success("");
}
/// <summary>
/// 发送工件型号
/// </summary>
/// <param name="station"></param>
/// <param name="allEquipments"></param>
/// <param name="plc"></param>
/// <param name="user"></param>
/// <returns></returns>
public BllResult PostWCSProductType(Equipment station, List<Equipment> allEquipments, PLCCore plc, User user)
{
var runing = StepTraceStatus.下料运输中.GetIndexInt();
//找到下个设备为当前工位并且状态为运输中的工序任务,吧工件型号回复给PLC
var busWorkOrderHeadRepository = new BusWorkOrderHeadRepository();
var baseProductHeaderRepository = new BaseProductHeaderRepository();
var busWorkOrderHeads = busWorkOrderHeadRepository.Where(t => t.NextStationCode == station.WorkStationCode && t.State == runing).ToList();
if (busWorkOrderHeads.Count != 1)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】回复工件型号的时候找到多条或者没有找到对应的任务,请检查");
}
var baseProductHeader = baseProductHeaderRepository.Where(t => t.ProductCode == busWorkOrderHeads[0].ProductHeaderCode).First();
if (baseProductHeader == null)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】回复工件型号的时候,没有找到产品数据【{busWorkOrderHeads[0].ProductHeaderCode}】");
}
BllResult setResult = NewSendAckToPlc(station, plc, StationMessageFlag.WCSPLCACK, StationLoadStatus.ControlReply, "0", baseProductHeader.WcsProductType, "0", "0", 0);
if (setResult.Success)
{
//uw.Commit();
return BllResultFactory.Success($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】回复工件型号【{baseProductHeader.WcsProductType}】成功!");
}
else
{
//uw?.Rollback();
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】回复工件型号【{baseProductHeader.WcsProductType}】失败!");
}
}
/// <summary>
/// 发送工件型号
/// </summary>
/// <param name="station"></param>
/// <param name="allEquipments"></param>
/// <param name="plc"></param>
/// <param name="user"></param>
/// <returns></returns>
public BllResult CheckIsSendProductType(PLCCore plc, Equipment station)
{
//判断是否有当前工位为终点并且状态小于完成的运输任务,如果没有任务就报错
var transfer = ZoneCode.Transfer.GetIndexInt();
var autoLocation = LocationIsAutoEnum.Auto.GetIndexInt();
var end = AGVStatusEnum.任务完成.GetIndexInt();
BaseLocationRepository baseLocationRepository = new BaseLocationRepository();
BusAGVTaskRepository busAGVTaskRepository = new BusAGVTaskRepository();
var baseLocationCodes = baseLocationRepository.Where(x => x.StationCode == station.WorkStationCode && x.CallType == autoLocation && x.ZoneCode == transfer).ToList().Select(t => t.LocationCode);
if (baseLocationCodes.Count()<1)
{
return BllResultFactory.Success("");
}
var busAGVTasks = busAGVTaskRepository.Where(t => baseLocationCodes.Contains(t.EndPosition) && t.State < end).ToList();
if (busAGVTasks.Count < 1)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】已经有允许放货,但是PLC没有控制请求工件型号,请检查PLC是否已经存在工件型号!");
}
return BllResultFactory.Success("");
}
/// <summary>
/// 获取位置到达对应的工件型号
/// </summary>
/// <param name="station"></param>
/// <param name="stepTraceRepository"></param>
/// <returns></returns>
public BllResult<BaseProductHeader> GetArriveProductType(Equipment station, BaseProductHeaderRepository productHeaderRepository, EquipmentProp productType)
{
BaseProductHeader productHeader;
//var productType = station[StationProps.ArriveBackup.ToString()];
if (string.IsNullOrEmpty(productType.Value))
{
return BllResultFactory.Error<BaseProductHeader>($"工位【{station.WorkStationCode}】的设备【{station.Name}】 wcs工件类型不能为空!");
}
else
{
var convertResult = int.TryParse(productType.Value, out int wcsProductType);
if (!convertResult)
{
return BllResultFactory.Error<BaseProductHeader>($"工位【{station.WorkStationCode}】的设备【{station.Name}】 位置到达失败,wcs工件型号[{productType.Value}]转化为整数失败!");
}
if (wcsProductType < 1)
{
return BllResultFactory.Error<BaseProductHeader>($"处理工位[{station.WorkStationCode}]的设备[{station.Name}] 位置到达失败,wcs工件型号[{productType.Value}]不能小于1!");
}
productHeader = productHeaderRepository.Where(t => t.WcsProductType == wcsProductType).First();
if (productHeader == null)
{
return BllResultFactory.Error<BaseProductHeader>($"工位【{station.WorkStationCode}】的设备【{station.Name}】 位置到达失败,找不到在产品工件类型[{wcsProductType}]的数据");
}
}
return BllResultFactory.Success<BaseProductHeader>(productHeader);
}
/// <summary>
/// 设置工序任务表的 当前工艺路线、下个工艺路线
/// </summary>
/// <param name="station"></param>
/// <param name="allEquipments"></param>
/// <param name="stepTrace"></param>
/// <returns></returns>
public BllResult SetBaseStepTraceProcess(Equipment station, BusWorkOrderHead busWorkOrderHead, BaseProductHeader baseProductHeader)
{
//获取工艺路线明头
var processRouteHead = DALHelper.GetFreeSql().GetRepository<BaseProcessRouteHead>().Where(t => t.ProcessCode == baseProductHeader.ProcessCode).First();
if (processRouteHead == null)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求失败,根据工位线体[{station.LineCode}]没有查询到工艺路线,请检查基础数据");
}
//获取所有工艺路线明细
var processRouteDetails = DALHelper.GetFreeSql().GetRepository<BaseProcessRouteDetail>().Where(t => t.Headkeys == processRouteHead.Keys).ToList();
if (processRouteDetails == null)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求失败,根据工艺路线Keys[{processRouteHead.Keys}]没有查询到工艺路线明细,请检查基础数据");
}
//获取当前工位对应的所有工艺路线明细ID,一个工位的一种物料只对应一个工艺路线明细
var processRouteDetailIds = DALHelper.GetFreeSql().GetRepository<BaseProcessRouteStation>().Where(t => t.WorkStationCode == station.WorkStationCode).ToList(t => t.BodyKeys);
if (processRouteDetailIds.Count() == 0)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求失败,根据站台[{station.WorkStationId}]没有检测到对应的工艺路线,请检查基础数据");
}
//当前物料的工艺路线明细,再去匹配当前工位对应工艺路线明细,就能筛选出一条工艺路线明细,也就是当前工位的工艺路线明细,
var currentProcessRouteDetail = processRouteDetails.FirstOrDefault(t => processRouteDetailIds.Contains(t.bodyKeys));
if (currentProcessRouteDetail == null)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求失败,当前物料编码[{busWorkOrderHead.ProductHeaderCode}]对应的工艺路线明细中,不包含站台对应的工艺路线明细标识[{string.Join(",", processRouteDetailIds)}],无法确定当前工艺路线,请检查基础数据");
}
//根据当前工位的工艺路线明细,筛选出下个工艺路线明细
var nextProcessRouteDetail = processRouteDetails.Where(t => t.Headkeys == currentProcessRouteDetail.Headkeys && t.OprSequence > currentProcessRouteDetail.OprSequence).OrderBy(t => t.OprSequence).FirstOrDefault();
if (nextProcessRouteDetail == null)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求失败,当前物料编码[{busWorkOrderHead.ProductHeaderCode}]和线体[{station.LineCode}]对应工序[{currentProcessRouteDetail.Id}][{currentProcessRouteDetail.OprSequenceCode}]没有下个工序,请检查基础数据");
}
busWorkOrderHead.ProcessRouteHead = processRouteHead;
busWorkOrderHead.ProcessRouteDetail = currentProcessRouteDetail;
busWorkOrderHead.NextProcessRouteDetail = nextProcessRouteDetail;
busWorkOrderHead.NowOprSequenceCode = currentProcessRouteDetail.OprSequenceCode;
busWorkOrderHead.NextOprSequenceCode = nextProcessRouteDetail == null ? "0" : nextProcessRouteDetail.OprSequenceCode;
return BllResultFactory.Success();
}
/// <summary>
/// 获取地址请求对应的工序任务数据
/// </summary>
/// <param name="station">当前设备</param>
/// <param name="busWorkOrderHeadRepository">工序任务头仓库对象</param>
/// <param name="workOrderHead">工序任务头</param>
/// <param name="productType">工件类型</param>
/// <returns></returns>
public BllResult GetRequestWorkOrderHead(Equipment station, BusWorkOrderHeadRepository busWorkOrderHeadRepository,
out BusWorkOrderHead workOrderHead, out int productType)
{
workOrderHead = null;
productType = 0;
//从当前设备获取工件类型
var requestProductType = station[StationProps.RequestProductType.ToString()];
var productTypeResult = int.TryParse(requestProductType.Value, out int requestProductTypeValue);
if (!productTypeResult)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 地址请求失败,工件型号【{requestProductType.Value}】转化为整数失败!");
}
if (requestProductTypeValue < 1)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 地址请求失败,工件型号【{requestProductType.Value}】不能小于1!");
}
productType = requestProductTypeValue;
//获取工序任务头
var requestBarcode = station[StationProps.RequestBarcode.ToString()];
if (string.IsNullOrEmpty(requestBarcode.Value))
{
//return BllResultFactory.Error<BusWorkOrderHead>($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 地址请求失败,没有任务号,请检查PLC地址请求任务号数据!");
var workOrderHeads = busWorkOrderHeadRepository.Where(t => t.NowStationCode == station.WorkStationCode && t.State < (int)EnumWorkOrderStatus.已完成).ToList();
if (workOrderHeads.Count == 0)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 地址请求失败,既没有工序任务ID,根据工位ID也找不到响应位置到达的工序任务数据,请核对数据!");
}
else if (workOrderHeads.Count > 1)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 地址请求失败,没有工序任务ID,根据工位ID找到{workOrderHeads.Count}条响应位置到达的工序任务数据,请核对数据!");
}
else
{
workOrderHead = workOrderHeads[0];
}
}
else
{
var convertResult = int.TryParse(requestBarcode.Value, out int workOrderId);
if (!convertResult)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 地址请求失败,工序任务ID【{requestBarcode.Value}】转化为整数失败!");
}
if (workOrderId < 1)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 地址请求失败,工序任务ID【{requestBarcode.Value}】不能小于1!");
}
workOrderHead = busWorkOrderHeadRepository.Where(t => t.Id == workOrderId).First();
if (workOrderHead == null)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 地址请求失败,找不到工序任务ID【{workOrderId}】的数据");
}
}
return BllResultFactory.Success();
}
/// <summary>
/// 获取位置到达的工序任务数据
/// </summary>
/// <param name="station">当前设备</param>
/// <param name="busWorkOrderHeadRepository">工序任务头仓库对象</param>
/// <param name="workOrderHead">工序任务头</param>
/// <returns></returns>
public BllResult GetArriveWorkOrderHead(Equipment station, BusWorkOrderHeadRepository busWorkOrderHeadRepository,
out BusWorkOrderHead workOrderHead)
{
workOrderHead = null;
var arriveBarcode = station[StationProps.ArriveBarcode.ToString()];
if (string.IsNullOrEmpty(arriveBarcode.Value))
{
var transporting = (int)StepTraceStatus.下料运输中;
var confirm = (int)StepTraceStatus.人工确认位置;
var busWorkOrderHeads = busWorkOrderHeadRepository.Where(t => t.NextStationCode == station.WorkStationCode && (t.State == transporting || t.State == confirm)).ToList();
if (busWorkOrderHeads.Count == 0)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 位置到达失败,既没有工序任务ID,根据工位ID找不到响应地址请求的工序任务数据,请核对数据!");
}
else if (busWorkOrderHeads.Count > 1)//组队下料的时候也会生成一个 地址请求 而绗架正在下料的时候也会有 所以会有大概率同时有2个及以上的同位置地址请求
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 位置到达失败,根据工位ID找到{busWorkOrderHeads.Count}条响应地址请求的工序任务数据,请核对数据!");
}
else
{
workOrderHead = busWorkOrderHeads[0];
}
}
else
{
var convertResult = int.TryParse(arriveBarcode.Value, out int stepTraceId);
if (!convertResult)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 位置到达失败,工序任务ID【{arriveBarcode.Value}】转化为整数失败!");
}
if (stepTraceId < 1)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 位置到达失败,工序任务ID【{arriveBarcode.Value}】不能小于1!");
}
workOrderHead = busWorkOrderHeadRepository.Where(t => t.Id == stepTraceId).First();
if (workOrderHead == null)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】位置到达失败,找不到工序任务ID【{stepTraceId}】的数据");
}
}
return BllResultFactory.Success();
}
/// <summary>
/// 设置地址请求的工序任务相关操作,更新实体,生成工序任务历史实体、运输任务实体等
/// </summary>
/// <param name="station"></param>
/// <param name="allEquipments"></param>
/// <param name="stepTrace"></param>
/// <param name="nextEquipment"></param>
/// <param name="taskCar"></param>
/// <param name="stepTraceRepository"></param>
/// <returns></returns>
public void SetWorkOrder(Equipment station, BusWorkOrderHead busWorkOrderHead, List<BusWorkOrderDetail> workOrderDetails, TransportTask transportTask, User user)
{
//设置工序任务明细(生产中的改为完成)
var currentWorkOrderDetail = workOrderDetails.FirstOrDefault();
if (currentWorkOrderDetail != null)
{
currentWorkOrderDetail.StationCode = station.WorkStationCode;
currentWorkOrderDetail.EquipmentCode = station.Code;
currentWorkOrderDetail.ActualEndTime = DateTime.Now;
currentWorkOrderDetail.State = (int)EnumOrderBodyStatus.已完成;
currentWorkOrderDetail.UpdateTime = DateTime.Now;
currentWorkOrderDetail.UpdateBy = user.UserCode;
}
//设置工序任务明细(初始化的改为运输中)
var nextWorkOrderDetail = workOrderDetails.FirstOrDefault(t => t.State < (int)EnumOrderBodyStatus.已完成);
if (nextWorkOrderDetail != null)
{
nextWorkOrderDetail.StationCode = transportTask.ToEquipment.WorkStationCode;
nextWorkOrderDetail.EquipmentCode = transportTask.ToEquipment.Code;
nextWorkOrderDetail.State = (int)EnumOrderBodyStatus.运输中;
nextWorkOrderDetail.UpdateTime = DateTime.Now;
nextWorkOrderDetail.UpdateBy = user.UserCode;
//设置工序任务头
busWorkOrderHead.NextStationCode = nextWorkOrderDetail.StationCode;
busWorkOrderHead.NextOprSequenceCode = nextWorkOrderDetail.OprSequenceCode;
busWorkOrderHead.State = (int)EnumWorkOrderStatus.运输中;
}
else
{
//设置工序任务头
busWorkOrderHead.NextStationCode = "";
busWorkOrderHead.NextOprSequenceCode = "";
busWorkOrderHead.State = (int)EnumWorkOrderStatus.已完成;
}
busWorkOrderHead.UpdateTime = DateTime.Now;
busWorkOrderHead.UpdateBy = user.UserCode;
}
/// <summary>
/// 检查运输设备,是否可以运输
/// </summary>
/// <param name="station">当前设备</param>
/// <param name="allEquipments">所有设备</param>
/// <param name="productType">返回的工件类型</param>
/// <returns></returns>
public BllResult CheckTransportEquipment(Equipment station, List<Equipment> allEquipments)
{
//如果工位有运输设备,就先看看运输设备是否正常
if (string.IsNullOrWhiteSpace(station.WorkStation.TransportNormal) || station.WorkStation.TransportNormal == EquipmentTypeConst.AGV.ToString())
{
return BllResultFactory.Success();
}
Equipment transportEquipment = allEquipments.FirstOrDefault(t => t.Code == station.WorkStation.TransportNormal);
if (transportEquipment == null)
{
return BllResultFactory.Error($"找不到工位对应的运输设备【{station.WorkStation.TransportNormal}】");
}
if (station.WorkStation.TakeLocation <= 0)
{
return BllResultFactory.Error($"当前工位没有设置取货点,请设置!");
}
if (transportEquipment.EquipmentType.Code == EquipmentTypeConst.Truss.ToString())
{
var validateResult = TrussExcute.Validate(transportEquipment);
if (validateResult.Success)
{
return BllResultFactory.Success();
}
else
{
return BllResultFactory.Create(BllResultCode.Warning, null, $"运输设备不可用,{validateResult.Msg}");
}
}
return BllResultFactory.Error($"没有运输设备类型【{transportEquipment.EquipmentType.Name}】的检查处理!");
}
/// <summary>
/// 生成运输任务,之前已经检查过是否能运输,所以这里直接生成任务
/// </summary>
/// <param name="station">当前设备</param>
/// <param name="allEquipments">所有设备</param>
/// <param name="nextEquipments">所有能去的目的设备</param>
/// <param name="productType">工件型号</param>
/// <param name="busWorkOrderHead">工序任务头</param>
/// <param name="user">用户</param>
/// <returns></returns>
public BllResult<TransportTask> CreateTransportTask(Equipment station, List<Equipment> allEquipments,
List<Equipment> nextEquipments, int productType,
BusWorkOrderHead busWorkOrderHead, User user)
{
var transportTask = new TransportTask();
transportTask.FromEquipment = station;
//获取所有能去的站台列表
var toStationList = nextEquipments.Select(t => t.WorkStation).ToList();
//如果没有运输设备,就直接去第一个能去的设备。
if (string.IsNullOrWhiteSpace(station.WorkStation.TransportNormal))
{
transportTask.ToEquipment = nextEquipments[0];
return BllResultFactory.Success<TransportTask>(transportTask);
}
else if (station.WorkStation.TransportNormal == EquipmentTypeConst.AGV.ToString())
{
//生成agv任务
var createTaskResult = CreateAGVTask(allEquipments, station.WorkStation, toStationList, productType, busWorkOrderHead, user);
if (!createTaskResult.Success || createTaskResult.Data == null)
{
return BllResultFactory.Error<TransportTask>($"生成AGV任务失败,原因:{createTaskResult.Msg}");
}
transportTask.BusAGVTask = createTaskResult.Data;
BaseLocationRepository baseLocationRepository = new BaseLocationRepository();
var location = baseLocationRepository.Where(u => u.LocationCode == transportTask.BusAGVTask.EndPosition).First();
transportTask.ToEquipment = allEquipments.FirstOrDefault(u => u.WorkStationCode == location.StationCode);
return BllResultFactory.Success<TransportTask>(transportTask);
}
//如果有运输设备,需要生成运输任务,去运输设备能到达的设备
Equipment transportEquipment = allEquipments.FirstOrDefault(t => t.Code == station.WorkStation.TransportNormal);
if (transportEquipment.EquipmentType.Code == EquipmentTypeConst.Truss.ToString())
{
//生成桁架任务
var createTaskResult = TrussExcute.CreateTask(allEquipments, station.WorkStation, toStationList, productType, busWorkOrderHead, user);
if (!createTaskResult.Success || createTaskResult.Data == null)
{
return BllResultFactory.Error<TransportTask>($"生成桁架任务失败,原因:{createTaskResult.Msg}");
}
transportTask.BusTaskTruss = createTaskResult.Data;
//桁架任务的目标设备
transportTask.ToEquipment = allEquipments.FirstOrDefault(u => u.WorkStationCode == transportTask.BusTaskTruss.ToStationCode);
return BllResultFactory.Success<TransportTask>(transportTask);
}
//生成RGV任务
if (transportEquipment.EquipmentType.Code == EquipmentTypeConst.RGV.ToString())
{
//生成RGV任务,后续补上
//return BllResultFactory.Success<TransportTask>(transportTask);
}
return BllResultFactory.Error<TransportTask>($"没有运输设备类型【{transportEquipment.EquipmentType.Name}】的任务生成处理!");
}
/// <summary>
/// 站台获取下个允许进入的设备
/// </summary>
/// <param name="station">当前设备</param>
/// <param name="allEquipments">所有设备</param>
/// <param name="workOrderHead">工序任务头</param>
/// <param name="workOrderDetail">供需任务明细</param>
/// <returns></returns>
public BllResult<List<Equipment>> GetNextAllowEntryEquipment(Equipment station, List<Equipment> allEquipments, BusWorkOrderDetail workOrderDetail)
{
var transfer = (int)ZoneCode.Transfer;
List<Equipment> nextEquipmentList = new List<Equipment>();
//如果工位有下一个设备地址,就直接找到下个设备,否则通过工作中心、设备的方式来查找下个设备,否则
if (!string.IsNullOrWhiteSpace(station.GoAddress))
{
var nextEquipment = allEquipments.FirstOrDefault(t => t.SelfAddress == station.GoAddress);
if (nextEquipment == null)
{
return BllResultFactory.Error<List<Equipment>>($"根据当前工位的下一个设备地址,找不到设备,无法分配下一个设备!");
}
nextEquipmentList.Add(nextEquipment);
}
else
{
if (string.IsNullOrWhiteSpace(workOrderDetail.WorkCenterCode))
{
return BllResultFactory.Error<List<Equipment>>($"工单【{workOrderDetail.WorkOrderCode}】的工序任务明细【{workOrderDetail.Id}】【{workOrderDetail.OprSequenceName}】的工作中心为空,无法分配下一个设备!");
}
var baseWorkCenterStationRelRepository = new BaseWorkCenterStationRelRepository();
var workStationCodeList = baseWorkCenterStationRelRepository.Where(t => t.WorkCenterCode == workOrderDetail.WorkCenterCode)
.ToList(t => t.WorkStationCode);
if (workStationCodeList.Count() == 0)
{
return BllResultFactory.Error<List<Equipment>>($"根据工作中心【{workOrderDetail.WorkCenterCode}】找不到所属的工位,请检查基础数据!");
}
var baseLocationRepository = new BaseLocationRepository();
var baseLocations = baseLocationRepository.Where(t => workStationCodeList.Contains(t.StationCode)).ToList();
var baseLocationRelRepository = new BaseLocationRelRepository();
var baseLocationRels = baseLocationRelRepository.Where(t => t.StartStationCode == station.WorkStationCode && t.StartZoneCode == transfer).ToList();
var endStationCodes = baseLocationRels.Select(t => t.EndStationCode).Distinct().ToList();
workStationCodeList = workStationCodeList.Where(t => endStationCodes.Contains(t)).ToList();
// 根据站台找到所有对应的设备 按照优先级排序
nextEquipmentList = allEquipments.Where(t => workStationCodeList.Contains(t.WorkStationCode))
.OrderBy(x => x.WorkStation.Sequence)
.ToList();
if (nextEquipmentList.Count() == 0)
{
return BllResultFactory.Error<List<Equipment>>($"根据工位编码【{string.Join(", ", workStationCodeList)}】找不到对应的设备,请检查基础数据!");
}
}
var checkResult = CheckReadyLoad(nextEquipmentList);
return checkResult;
}
/// <summary>
/// 站台获取下个允许进入的设备
/// </summary>
/// <param name="station">当前设备</param>
/// <param name="allEquipments">所有设备</param>
/// <param name="workOrderHead">工序任务头</param>
/// <param name="workOrderDetail">供需任务明细</param>
/// <returns></returns>
public BllResult<List<Equipment>> GetNextAllowEntryEquipmentForLocationRel(Equipment station, List<Equipment> allEquipments, BusWorkOrderDetail workOrderDetail)
{
BaseLocationRepository baseLocationRepository = new BaseLocationRepository();
BaseLocationRelRepository baseLocationRelRepository = new BaseLocationRelRepository();
var transfer = (int)ZoneCode.Transfer;
//var locations = DALHelper.GetFreeSql().Select<BaseLocation, BaseLocationRel>()
// .LeftJoin((a, b) => a.LocationCode == b.StartPositionCode)
// .Where((a, b) => a.StationCode == station.WorkStationCode && a.ZoneCode == transfer)
// .ToList((a, b) => new
// {
// a.StationCode,
// a.LocationCode,
// StartPositionCode = b.StartPositionCode,
// EndPositionCode = b.EndPositionCode
// });
//if (locations.Count < 1)
//{
// return BllResultFactory.Error<List<Equipment>>($"根据当前工位的料点数据,无法找到对应的转运点!,请检查是否录入料点路径信息");
//}
//var endlocations = baseLocationRepository.Where(x => locations.Select(t => t.EndPositionCode).Contains(x.LocationCode)).ToList(t=>t.StationCode);
//var nextEquipmentList = allEquipments.Where(x => endlocations.Contains(x.WorkStationCode)).ToList();
var baseLocations = baseLocationRelRepository.Where(t => t.StartStationCode == station.WorkStationCode && t.StartZoneCode == transfer).ToList();
var endStationCodes = baseLocations.Select(t => t.EndStationCode).Distinct().ToList();
var nextEquipmentList = allEquipments.Where(x => endStationCodes.Contains(x.WorkStationCode)).ToList();
var checkResult = CheckReadyLoad(nextEquipmentList);
return checkResult;
}
/// <summary>
/// 从指定的设备列表中选取允许进入的设备
/// </summary>
/// <param name="nextEquipmentList">要去的设备列表</param>
/// <returns></returns>
public BllResult<List<Equipment>> CheckReadyLoad(List<Equipment> nextEquipmentList)
{
//设备必须是“联机、正常、允许进入”都满足才能去,否则就删除
for (var i = nextEquipmentList.Count - 1; i >= 0; i--)
{
if (!(nextEquipmentList[i][StationProps.OperationModel.ToString()]?.Value == OperationModelFlag.Online.GetIndexString() &&
nextEquipmentList[i][StationProps.TotalError.ToString()]?.Value == TotalErrorFlag.Normal.GetIndexString() &&
nextEquipmentList[i][StationProps.AllowEntry.ToString()]?.Value == StationAllowEntry.Allow.GetIndexString()))
{
nextEquipmentList.RemoveAt(i);
}
}
if (nextEquipmentList.Count() == 0)
{
return BllResultFactory.Create<List<Equipment>>(BllResultCode.Warning, null, "没有联机、无故障、允许放货的设备!");
}
//找出运输途中的工位
var status = EnumOrderBodyStatus.运输中.GetIndexInt();
var workOrderDetailRepository = new BusWorkOrderDetailRepository();
var workStationCodeList = workOrderDetailRepository.Where(t => t.State == status).ToList(t => t.StationCode);
//删除运输途中的工位
if (workStationCodeList.Count > 0)
{
for (var i = nextEquipmentList.Count - 1; i >= 0; i--)
{
if (workStationCodeList.Contains(nextEquipmentList[i].WorkStationCode))
{
nextEquipmentList.RemoveAt(i);
}
}
}
if (nextEquipmentList.Count() == 0)
{
return BllResultFactory.Create<List<Equipment>>(BllResultCode.Warning, null, "允许进入的工位正在运输中,暂时没有可去的工位。");
}
return BllResultFactory.Success<List<Equipment>>(nextEquipmentList);
}
#endregion
#region 新版PLC操作共用方法
/// <summary>
/// 地址请求回复
/// </summary>
/// <param name="station">站台编码</param>
/// <param name="plc">PLC</param>
/// <param name="messageFlag">交互标志</param>
/// <param name="loadStatus">装载状态</param>
/// <param name="number">请求编码</param>
/// <param name="barcode">托盘编码</param>
/// <param name="weight">重</param>
/// <param name="lenght">长</param>
/// <param name="width">宽</param>
/// <param name="height">高</param>
/// <param name="address">前进地址</param>
/// <param name="backup">备用字段</param>
/// <returns></returns>
public BllResult SendAddressReplyToPlc(Equipment station, PLCCore plc, StationMessageFlag messageFlag, StationLoadStatus loadStatus, string number,string barcode, string weight, string lenght, string width, string height, string address, string backup)
{
return SendAddressReplyToPlc(station, plc, messageFlag, loadStatus, number, barcode, weight, lenght, width, height, address, backup, 0, 0, 0, 0);
}
/// <summary>
/// 地址请求回复
/// </summary>
/// <param name="station"></param>
/// <param name="plc"></param>
/// <param name="messageFlag"></param>
/// <param name="loadStatus"></param>
/// <param name="number"></param>
/// <param name="taskId"></param>
/// <param name="barcode"></param>
/// <param name="address"></param>
/// <param name="backup"></param>
/// <param name="pipeMaterial"></param>
/// <param name="pipeLength"></param>
/// <param name="pipeDiameter"></param>
/// <param name="pipeThickness"></param>
/// <returns></returns>
public BllResult SendAddressReplyToPlc(Equipment station, PLCCore plc, StationMessageFlag messageFlag, StationLoadStatus loadStatus, string number,string barcode, string address, string backup, int pipeMaterial, decimal pipeLength, decimal pipeDiameter, decimal pipeThickness)
{
return SendAddressReplyToPlc(station, plc, messageFlag, loadStatus, number, barcode, "0", "0", "0", "0",
address, backup, pipeMaterial, pipeLength, pipeDiameter, pipeThickness);
}
/// <summary>
/// 地址请求回复
/// </summary>
/// <param name="station"></param>
/// <param name="plc"></param>
/// <param name="message"></param>
/// <param name="loadStatus"></param>
/// <param name="number"></param>
/// <param name="barcode"></param>
/// <param name="weight"></param>
/// <param name="lenght"></param>
/// <param name="width"></param>
/// <param name="height"></param>
/// <param name="address"></param>
/// <param name="backup"></param>
/// <returns></returns>
public BllResult SendAddressReplyToPlc(Equipment station, PLCCore plc, StationMessageFlag messageFlag, StationLoadStatus loadStatus, string number,
string barcode, string weight, string lenght, string width, string height, string address, string backup,
int pipeMaterial, decimal pipeLength, decimal pipeDiameter, decimal pipeThickness)
{
List<EquipmentProp> props = new List<EquipmentProp>();
SetStationPropList(props, station, StationProps.WCSReplyLoadStatus, loadStatus.GetIndexString());
SetStationPropList(props, station, StationProps.WCSReplyNumber, number);
SetStationPropList(props, station, StationProps.WCSReplyBarcode, barcode);
SetStationPropList(props, station, StationProps.WCSReplyWeight, weight);
SetStationPropList(props, station, StationProps.WCSReplyLength, lenght);
SetStationPropList(props, station, StationProps.WCSReplyWidth, width);
SetStationPropList(props, station, StationProps.WCSReplyHeight, height);
SetStationPropList(props, station, StationProps.WCSReplyAddress, address);
SetStationPropList(props, station, StationProps.WCSReplyBackup, backup);
SetStationPropList(props, station, StationProps.WCSReplyMaterial, pipeMaterial.ToString());
SetStationPropList(props, station, StationProps.WCSReplyLength, Convert.ToInt32(pipeLength).ToString());
SetStationPropList(props, station, StationProps.WCSReplyDiameter, Convert.ToInt32(pipeDiameter * 10).ToString());
SetStationPropList(props, station, StationProps.WCSReplyThickness, Convert.ToInt32(pipeThickness * 10).ToString());
// 清除的时候要最先清除报文,写入的时候要最后写入报文
if (messageFlag == StationMessageFlag.Default)
{
SetStationPropList(props, station, StationProps.WCSReplyMessage, messageFlag.GetIndexString(), true);
}
else
{
SetStationPropList(props, station, StationProps.WCSReplyMessage, messageFlag.GetIndexString());
}
return plc.Writes(props);
}
/// <summary>
/// 地址请求时,回退
/// </summary>
/// <param name="station"></param>
/// <param name="plc"></param>
/// <param name="barcode"></param>
public void SendBack(Equipment station, PLCCore plc, string barcode)
{
var result = SendAddressReplyToPlc(station, plc, StationMessageFlag.WCSAddressReply, StationLoadStatus.Default,
station[StationProps.RequestNumber.ToString()].Value,
barcode,
station[StationProps.RequestWeight.ToString()].Value,
station[StationProps.RequestLength.ToString()].Value,
station[StationProps.RequestWidth.ToString()].Value,
station[StationProps.RequestHeight.ToString()].Value,
station.BackAddress, "0");
//记录日志
OnEquipmentExecuteLog(result.Code, station, result.Msg, result.ErrorCode);
result = BllResultFactory.Success();
}
/// <summary>
/// 地址请求时,回退
/// </summary>
/// <param name="station"></param>
/// <param name="plc"></param>
/// <param name="barcode"></param>
public void SendBack(Equipment station, PLCCore plc, string barcode, string backup)
{
var result = SendAddressReplyToPlc(station, plc, StationMessageFlag.WCSAddressReply, StationLoadStatus.Default,
station[StationProps.RequestNumber.ToString()].Value,
barcode,
station[StationProps.RequestWeight.ToString()].Value,
station[StationProps.RequestLength.ToString()].Value,
station[StationProps.RequestWidth.ToString()].Value,
station[StationProps.RequestHeight.ToString()].Value,
station.BackAddress,
backup);
//记录日志
OnEquipmentExecuteLog(result.Code, station, result.Msg, result.ErrorCode);
result = BllResultFactory.Success();
}
/// <summary>
/// 清除 到达信号
/// </summary>
public BllResult NewSendAckToPlc(Equipment station, PLCCore plc, StationMessageFlag messageFlag, StationLoadStatus loadStatus, string barcode, int wcsProductType)
{
return NewSendAckToPlc(station, plc, messageFlag, loadStatus, barcode, wcsProductType, "0", "0", 0);
}
/// <summary>
/// 实现ACK回复,包括地址到达和控制指令
/// </summary>
public BllResult NewSendAckToPlc(Equipment station, PLCCore plc, StationMessageFlag messageFlag, StationLoadStatus loadStatus, string barcode, int productType, string backup, string number, int parameter)
{
List<EquipmentProp> props = new List<EquipmentProp>();
SetStationPropList(props, station, StationProps.WCSACKLoadStatus, loadStatus.GetIndexString());
SetStationPropList(props, station, StationProps.WCSACKNumber, number);
SetStationPropList(props, station, StationProps.WCSACKBarcode, barcode);
SetStationPropList(props, station, StationProps.WCSACKParameter, parameter.ToString());
SetStationPropList(props, station, StationProps.WCSACKBackup, backup.ToString());
SetStationPropList(props, station, StationProps.WCSACKProductType, productType.ToString());
// 清除的时候要最先清除报文,写入的时候要最后写入报文
if (messageFlag == StationMessageFlag.Default)
{
SetStationPropList(props, station, StationProps.WCSACKMessage, messageFlag.GetIndexString(), true);
}
else
{
SetStationPropList(props, station, StationProps.WCSACKMessage, messageFlag.GetIndexString());
}
return plc.Writes(props);
}
/// <summary>
/// 实现ACK回复,包括地址到达和控制指令
/// </summary>
/// <param name="station"></param>
/// <param name="plc"></param>
/// <param name="messageFlag"></param>
/// <param name="loadStatus"></param>
/// <param name="number"></param>
/// <param name="taskId"></param>
/// <param name="barcode"></param>
/// <param name="address"></param>
/// <param name="backup"></param>
/// <param name="requestProductType"></param>
/// <param name="pipeMaterial1"></param>
/// <param name="pipeLength1"></param>
/// <param name="pipeDiameter1"></param>
/// <param name="pipeThickness1"></param>
/// <returns></returns>
public BllResult SendAckToPlc(Equipment station, PLCCore plc, StationMessageFlag messageFlag, StationLoadStatus loadStatus, string number, string barcode,string backup, int parameter, int pipeMaterial, decimal pipeLength, decimal pipeDiameter, decimal pipeThickness, decimal cutLength = 0)
{
List<EquipmentProp> props = new List<EquipmentProp>();
SetStationPropList(props, station, StationProps.WCSACKLoadStatus, loadStatus.GetIndexString());
SetStationPropList(props, station, StationProps.WCSACKNumber, number);
SetStationPropList(props, station, StationProps.WCSACKBarcode, barcode);
SetStationPropList(props, station, StationProps.WCSACKParameter, parameter.ToString());
SetStationPropList(props, station, StationProps.WCSACKBackup, backup.ToString());
SetStationPropList(props, station, StationProps.WCSACKMaterial, pipeMaterial.ToString());
SetStationPropList(props, station, StationProps.WCSACKLength, Convert.ToInt32(pipeLength).ToString());
SetStationPropList(props, station, StationProps.WCSACKDiameter, Convert.ToInt32(pipeDiameter * 10).ToString());
SetStationPropList(props, station, StationProps.WCSACKThickness, Convert.ToInt32(pipeThickness * 10).ToString());
SetStationPropList(props, station, StationProps.WCSACKCutLength, Convert.ToInt32(cutLength).ToString());
// 清除的时候要最先清除报文,写入的时候要最后写入报文
if (messageFlag == StationMessageFlag.Default)
{
SetStationPropList(props, station, StationProps.WCSACKMessage, messageFlag.GetIndexString(), true);
}
else
{
SetStationPropList(props, station, StationProps.WCSACKMessage, messageFlag.GetIndexString());
}
return plc.Writes(props);
}
/// <summary>
/// 清除地址请求回复
/// </summary>
public BllResult NewSendAddressReplyToPlc(Equipment station, PLCCore plc, StationMessageFlag messageFlag, StationLoadStatus loadStatus)
{
return NewSendAddressReplyToPlc(station, plc, messageFlag, loadStatus, "0", "0", "0", "0", "0", "0", 0, 0, 0);
}
/// <summary>
/// 写入地址请求回复
/// </summary>
public BllResult NewSendAddressReplyToPlc(Equipment station, PLCCore plc, StationMessageFlag messageFlag, StationLoadStatus loadStatus,
string barcode, string wcsProductType, string number, string address, string backup, string pipeMaterial, int lenght, int pipeDiameter, int pipeThickness)
{
List<EquipmentProp> props = new List<EquipmentProp>();
SetStationPropList(props, station, StationProps.WCSReplyLoadStatus, loadStatus.GetIndexString());
SetStationPropList(props, station, StationProps.WCSReplyNumber, number);
SetStationPropList(props, station, StationProps.WCSReplyBarcode, barcode);
SetStationPropList(props, station, StationProps.WCSReplyProductType, wcsProductType.ToString());
SetStationPropList(props, station, StationProps.WCSReplyAddress, address);
SetStationPropList(props, station, StationProps.WCSReplyBackup, backup);
SetStationPropList(props, station, StationProps.WCSReplyMaterial, pipeMaterial.ToString());
SetStationPropList(props, station, StationProps.WCSReplyLength, Convert.ToInt32(lenght).ToString());
SetStationPropList(props, station, StationProps.WCSReplyDiameter, Convert.ToInt32(pipeDiameter * 10).ToString());
SetStationPropList(props, station, StationProps.WCSReplyThickness, Convert.ToInt32(pipeThickness * 10).ToString());
// 清除的时候要最先清除报文,写入的时候要最后写入报文
if (messageFlag == StationMessageFlag.Default)
{
SetStationPropList(props, station, StationProps.WCSReplyMessage, messageFlag.GetIndexString(), true);
}
else
{
SetStationPropList(props, station, StationProps.WCSReplyMessage, messageFlag.GetIndexString());
}
return plc.Writes(props);
}
/// <summary>
/// WCS发送控制指令给PLC,主动控制PLC
/// </summary>
/// <param name="station"></param>
/// <param name=""></param>
/// <param name="messageFlag"></param>
/// <param name="number"></param>
/// <param name="backup"></param>
/// <returns></returns>
public BllResult SendControlToPLC(Equipment station, PLCCore plc, StationMessageFlag messageFlag, string controlType, string number, string barcode, string backup,string material,string numberb)
{
var prop1 = station[StationProps.WCSControlMessage.ToString()];
prop1.Value = messageFlag.GetIndexString();
var prop6 = station[StationProps.WCSControlBarcode.ToString()];
prop6.Value = material;
var prop2 = station[StationProps.WCSControlType.ToString()];
prop2.Value = controlType;
var prop3 = station[StationProps.WCSControlMaterial.ToString()];
prop3.Value = number;
var prop4 = station[StationProps.WCSControlDiameter.ToString()];
prop4.Value = barcode;
var prop5 = station[StationProps.WCSControlThickness.ToString()];
prop5.Value = backup;
var prop7 = station[StationProps.WCSControlBackup.ToString()];
prop7.Value = numberb;
List<EquipmentProp> props = new List<EquipmentProp>() { prop1, prop2, prop3, prop4,prop5,prop6,prop7 };
return plc.Writes(props);
}
/// <summary>
/// WCS发送控制指令给PLC,主动控制PLC
/// </summary>
/// <param name="station"></param>
/// <param name=""></param>
/// <param name="messageFlag"></param>
/// <param name="number"></param>
/// <param name="backup"></param>
/// <returns></returns>
public BllResult SendControlToPLC(Equipment station, PLCCore plc, StationMessageFlag messageFlag, string controlType, string number, string barcode, string material, int length, decimal diameter, decimal thickness, string backup)
{
List<EquipmentProp> props = new List<EquipmentProp>();
//SetStationPropList(props, station, StationProps.WCSControlMessage, messageFlag.GetIndexString());
SetStationPropList(props, station, StationProps.WCSControlType, controlType);
SetStationPropList(props, station, StationProps.WCSControlNumber, number);
SetStationPropList(props, station, StationProps.WCSControlBarcode, barcode);
SetStationPropList(props, station, StationProps.WCSControlMaterial, material);
SetStationPropList(props, station, StationProps.WCSControlLength, Convert.ToInt32(length).ToString());
SetStationPropList(props, station, StationProps.WCSControlDiameter, Convert.ToInt32(diameter * 10).ToString());
SetStationPropList(props, station, StationProps.WCSControlThickness, Convert.ToInt32(thickness * 10).ToString());
SetStationPropList(props, station, StationProps.WCSControlBackup, backup);
// 清除的时候要最先清除报文,写入的时候要最后写入报文
if (messageFlag == StationMessageFlag.Default)
{
SetStationPropList(props, station, StationProps.WCSControlMessage, messageFlag.GetIndexString(), true);
}
else
{
SetStationPropList(props, station, StationProps.WCSControlMessage, messageFlag.GetIndexString());
}
return plc.Writes(props);
}
/// <summary>
/// 设置设备属性列表
/// </summary>
/// <param name="list">设备属性列表</param>
/// <param name="station">设备</param>
/// <param name="propKey">要设置的属性Key</param>
/// <param name="propValue">要设置的属性值</param>
/// <param name="insert">是否用Inset插入到列表,默认为Add方法</param>
public void SetStationPropList(List<EquipmentProp> list, Equipment station, StationProps propKey, string propValue, bool insertFirst = false)
{
var propItem = station[propKey.ToString()];
if (propItem != null && propValue != null)
{
propItem.Value = propValue;
if (insertFirst)
{
list.Insert(0, propItem);
}
else
{
list.Add(propItem);
}
}
}
#endregion
public static BllResult<BusAGVTask> CreateAGVTask(List<Equipment> allEquipments, BaseWorkStation fromStation, List<BaseWorkStation> toStationList, int productType, BusWorkOrderHead busWorkOrderHead, User user)
{
BusAGVTask busAGVTask = new BusAGVTask();
BaseLocationRepository baseLocationRepository = new BaseLocationRepository();
var transfer = (int)ZoneCode.Transfer;
if (toStationList.Count < 1)
{
return BllResultFactory.Error<BusAGVTask>("生成任务失败,没有可以去的点位");
}
var toStationCode = toStationList.Select(u => u.WorkStationCode).ToList();
var locations = baseLocationRepository.Where(u => (u.StationCode == fromStation.WorkStationCode || toStationCode.Contains(u.StationCode)) && u.ZoneCode == transfer).ToList();
var fromPositions = locations.Where(u => u.StationCode == fromStation.WorkStationCode && u.ZoneCode == transfer).ToList();
var toPositions = locations.Where(u => toStationCode.Contains(u.StationCode) && u.ZoneCode == transfer).ToList();
try
{
busAGVTask.Keys = Guid.NewGuid();
busAGVTask.TaskCode = Guid.NewGuid().ToString();
busAGVTask.AgvCode = "";
busAGVTask.AgvTaskType = AGVTypeEnum.Transport.GetIndexInt();
busAGVTask.MaterialFrameCode = fromPositions[0].ContainerCode;
busAGVTask.MaterialDistributeLoadCode = "";
busAGVTask.WorkOrderCode = busWorkOrderHead.WorkOrderCode;
busAGVTask.ProductHeaderCode = busWorkOrderHead.ProductHeaderCode;
busAGVTask.StartPosition = fromPositions[0].LocationCode;
busAGVTask.EndPosition = toPositions[0].LocationCode;
busAGVTask.State = AGVStatusEnum.任务创建.GetIndexInt();
busAGVTask.CreateTime = DateTime.Now;
busAGVTask.CreateBy = user.UserName;
return BllResultFactory.Success<BusAGVTask>(busAGVTask);
}
catch (Exception ex)
{
return BllResultFactory.Create<BusAGVTask>(BllResultCode.Exception, busAGVTask, $"生成站台[{fromStation.WorkStationCode}][{fromStation.WorkStationName}]的桁车任务时候,发生异常:{ex.Message}", ErrorCodeConst.Exe_E0001.ToString());
}
}
public static BllResult ExcuteRequestForAPI(Equipment station, List<Equipment> allEquipments, PLCCore plc, User user)
{
try
{
//检查状态
var result = WebApiService.EquipmentStutas();
if (result.Data.mode.ToString() != "2")
{
//设备不是联机无故障
return BllResultFactory.Error("激光切割设备不是联机切无故障状态");
}
return BllResultFactory.Success();
}
catch (Exception ex)
{
return BllResultFactory.Error("激光设备初始化出错");
}
}
}
}