BevelExcute.cs
21.8 KB
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
using AutoMapper.Execution;
using FreeSql;
using HHECS.Application.Enums;
using HHECS.Application.Service;
using HHECS.BLL.EquipmentExcute.Marking;
using HHECS.BLL.Services;
using HHECS.BllModel;
using HHECS.Communication;
using HHECS.Communication.PLC;
using HHECS.Dal;
using HHECS.Dal.Repository;
using HHECS.DAL;
using HHECS.DAL.Repository;
using HHECS.Executor.EquipmentHandler;
using HHECS.Infrastructure.CommonHelper;
using HHECS.Infrastructure.Enums;
using HHECS.Infrastructure.Notice;
using HHECS.Model.Entities;
using HHECS.Model.Enums;
using HHECS.Model.Enums.Machine;
using HHECS.Model.Enums.Warehouse;
using HHHECS.Model.Enums;
using Microsoft.Data.SqlClient;
using NPOI.SS.Formula.Functions;
using NPOI.Util;
using Opc.Ua;
using Org.BouncyCastle.Asn1.X509;
using System;
using System.Collections.Generic;
using System.Linq;
using static FreeSql.Internal.GlobalFilter;
namespace HHECS.BLL.EquipmentExcute.Machine
{
/// <summary>
/// 切割机处理类
/// </summary>
public class BevelExcute : StationExecute
{
/// <summary>
///
/// </summary>
/// <param name="timeSpace"></param>
/// <param name="origin"></param>
/// <param name="referer"></param>
/// <param name="sendNoneGoodsPointsUrl"></param>
public BevelExcute(EquipmentType equipmentType, string origin, string referer, string sendNoneGoodsPointsUrl) : base(equipmentType)
{
this.origin = origin;
this.referer = referer;
this.callMaterialUrl = sendNoneGoodsPointsUrl;
}
/// <summary>
/// 执行上料完成
/// 注意：allEquipments引用所有设备，此为共享应用
/// </summary>
/// <param name="station"></param>
/// <param name="allEquipments"></param>
/// <param name="plc"></param>
/// <returns></returns>
public override BllResult ExcuteArrive(Equipment station, List<Equipment> allEquipments, PLCCore plc, User user)
{
try
{//只处理isAuto为true的工单
var cutPlanTaskRepository = new CutPlanTaskRepository();
var arriveBarcode = station[StationProps.ArriveBarcode.ToString()];
var number = station[StationProps.ArriveRealAddress.ToString()];
var cutPlanTask = new CutPlanTask();
if (string.IsNullOrEmpty(arriveBarcode.Value))
{
var cutPlanTasks = cutPlanTaskRepository.Where(t => t.IsAuto && t.NextStationAddress == station.SelfAddress && t.Status == 60).OrderBy(t => t.Id).ToList();
if (cutPlanTasks.Count < 1)
{
var msg = cutPlanTasks.Count > 1 ? $"{cutPlanTasks.Count}条未使用的" : $"没有找到已经到达的管材";
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】设备【{station.Name}】位置到达失败，切割方案存在{msg}");
}
cutPlanTask = cutPlanTasks[0];
}
else
{
var convertResult = int.TryParse(arriveBarcode.Value, out int BarCode);
if (!convertResult)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 位置到达失败，切割方案ID【{arriveBarcode.Value}】转化为整数失败！");
}
if (BarCode < 1)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】位置到达失败，切割方案ID【{arriveBarcode.Value}】不能小于1！");
}
cutPlanTask = cutPlanTaskRepository.Where(t => t.Id == BarCode).First();
if (cutPlanTask == null)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】设备【{station.Name}】位置到达失败，没有找到切割明细");
}
}
//已经坡口次数，不包括缓存工位，用于确定左坡口还是右坡口
//if (!station.Code.Contains("Cache"))
//{
// cutPlanTask.BevelCount += 1;
//}
//var bevelCount = cutPlanTask.PipeEnd.Count(c => c == 'V').ToString();
cutPlanTask.NowStation = station.Code;
cutPlanTask.NowStationAddress = station.SelfAddress;
cutPlanTask.NextStation = string.Empty;
cutPlanTask.NextStationAddress = "0";
cutPlanTask.Status = 30;
cutPlanTask.UpdateTime = DateTime.Now;
cutPlanTask.UpdateBy = user.UserCode;
if (station.LineCode == "MinPipeLine")
{
//大于400 走坡口流程
cutPlanTask.Status = cutPlanTask.IsAuto ? 30 : 100;
}
var angle = 250;
if (cutPlanTask.ResidualCode.Contains("37.5"))
{
angle = 375;
}
using (var uw = DALHelper.GetFreeSql().CreateUnitOfWork())
{
try
{
cutPlanTaskRepository.UnitOfWork = uw;
cutPlanTaskRepository.Update(cutPlanTask);
BllResult sendResult = SendAckToPlc(station, plc, StationMessageFlag.WCSPLCACK, StationLoadStatus.ArriveReply, number.Value, cutPlanTask.Id.ToString(), cutPlanTask.BevelCount.ToString(), angle, 0, cutPlanTask.CuttingLength, cutPlanTask.OuterDiameter, cutPlanTask.Thickness);
if (sendResult.Success)
{
uw.Commit();
return BllResultFactory.Success($"处理工位【{station.WorkStationCode}】设备【{station.Name}】位置到达成功，工单id【{cutPlanTask.Id.ToString()}】信息写入设备成功");
}
else
{
uw.Rollback();
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】设备【{station.Name}】位置到达失败，工单id【{cutPlanTask.Id.ToString()}】信息写入设备失败，原因：{sendResult.Msg}");
}
}
catch (Exception ex)
{
uw.Rollback();
return BllResultFactory.Exception(ex, $"处理工位【{station.WorkStationCode}】的设备【{station.Name}】位置到达的时候，处理工单id【{cutPlanTask.Id.ToString()}】信息发生异常，原因：{ex.Message}");
}
}
}
catch (Exception ex)
{
return BllResultFactory.Exception(ex, $"处理工位【{station.WorkStationCode}】设备【{station.Name}】位置到达失败时候，异常原因：{ex.Message}");
}
}
/// <summary>
/// 执行地址请求，余料和废料不请求，切割机直接翻到切割下料台
/// 注意：allEquipments引用所有设备，此为共享应用
/// </summary>
/// <param name="station"></param>
/// <param name="allEquipments"></param>
/// <param name="plc"></param>
/// <returns></returns>
public override BllResult ExcuteRequest(Equipment station, List<Equipment> allEquipments, PLCCore plc, User user)
{
try
{
var address = station.GoAddress;
var cutPlanTaskRepository = new CutPlanTaskRepository();
var cutPlanTask = new CutPlanTask();
var requestBarcode = station[StationProps.RequestBarcode.ToString()];
var requestNumber = station[StationProps.RequestNumber.ToString()];
if (string.IsNullOrEmpty(requestBarcode.Value))
{
var cutPlanTasks = cutPlanTaskRepository.Where(t => t.Status == 30 && t.NowStationAddress == station.SelfAddress && t.IsAuto).ToList();
if (cutPlanTasks.Count < 1)
{
var msg = cutPlanTasks.Count > 1 ? $"有{cutPlanTasks.Count}条已经开始切割的管材" : $"没有找到已经开始切割的管材";
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求失，切割方案{msg}");
}
cutPlanTask = cutPlanTasks[0];
}
else
{
var convertResult = int.TryParse(requestBarcode.Value, out int BarCode);
if (!convertResult)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 地址请求失败，工序任务ID【{requestBarcode.Value}】转化为整数失败！");
}
if (BarCode < 1)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】的设备【{station.Name}】 地址请求失败，工序任务ID【{requestBarcode.Value}】不能小于1！");
}
cutPlanTask = cutPlanTaskRepository.Where(t => t.Id == BarCode).First();
if (cutPlanTask == null)
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求失败，没有找到切割明细");
}
}
//下个工位
if (station.LineCode == "MinPipeLine")
{
cutPlanTask.NextStationAddress = "0";
cutPlanTask.Status = 100;
}
else
{
var nextequipmentCodes = new List<Equipment>();
var bevelEquipments = allEquipments.Where(t => t.EquipmentTypeId == station.NextEquipmentTypeId && !t.Code.Contains("Cache")).OrderBy(t => t.Id).ToList();
if (station.Code.Contains("BevelCache"))
{
if (cutPlanTask.BevelCount == 0)
{
//直接下料需要检查 坡口机是不是在执行，坡口机执行工单的长度如果大于2m，则等待
bevelEquipments = CutExcute.ChekBevelLength(station, allEquipments, ref bevelEquipments, cutPlanTaskRepository);
if (bevelEquipments.Any())
{
return BllResultFactory.Create(BllResultCode.Warning, $"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求失败，坡口存在工件过长，不能直接下料");
}
else
{
//无需坡口，直接下料
cutPlanTask.Status = 100;
cutPlanTask.NextStationAddress = "2010";
}
}
else if (cutPlanTask.BevelCount == 2)
{
//去缓存或者去左坡口
var bevelSteps = allEquipments.Where(t => t.Code == "Max_LeftBevel").OrderBy(t => t.Id).ToList();
var result = CutExcute.ChekEquipment(station, allEquipments, cutPlanTask, ref bevelSteps, cutPlanTaskRepository);
if (result.Success)
{
cutPlanTask.Status = 60;
cutPlanTask.NextStationAddress = result.Data[0].SelfAddress;
cutPlanTask.NextStation = result.Data[0].Code;
}
else
{
return BllResultFactory.Create(BllResultCode.Warning, $"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求失败，{result.Msg}");
}
}
else if (cutPlanTask.BevelCount == 1)
{
//如果只需要坡口1次则判断长度如果大于2m则优先去右坡口，右坡口存在则再去左坡口
var leftBevel = allEquipments.Where(t => t.Code == "Max_LeftBevel").First();
var rightBevel = allEquipments.Where(t => t.Code == "Max_RightBevel").First();
var bevelSteps = allEquipments.Where(t => t.EquipmentTypeId == station.NextEquipmentTypeId&&!t.Code.Contains("Cache")).OrderBy(t => t.Id).ToList();
//if (cutPlanTask.CuttingLength > leftBevel.ColumnIndex)
//{
//}
int index = bevelSteps.IndexOf(rightBevel);
// 如果找到该元素
if (index != -1)
// 删除该元素
bevelSteps.RemoveAt(index);
// 将元素插入到第一个位置
bevelSteps.Insert(0, rightBevel);
var result = CutExcute.ChekEquipment(station, allEquipments, cutPlanTask, ref bevelSteps, cutPlanTaskRepository);
if (result.Success)
{
cutPlanTask.Status = 60;
cutPlanTask.NextStationAddress = result.Data[0].SelfAddress;
cutPlanTask.NextStation = result.Data[0].Code;
}
else
{
return BllResultFactory.Create(BllResultCode.Warning, $"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求失败，{result.Msg}");
}
}
}
else if (station.Code == "Max_LeftBevel")
{
if (cutPlanTask.BevelCount == 2)
{
//去右坡口
var bevelSteps = allEquipments.Where(t => t.Code == "Max_RightBevel").OrderBy(t => t.Id).ToList();
var result = CutExcute.ChekEquipment(station, allEquipments, cutPlanTask, ref bevelSteps, cutPlanTaskRepository);
if (result.Success)
{
cutPlanTask.Status = 60;
cutPlanTask.NextStationAddress = result.Data[0].SelfAddress;
cutPlanTask.NextStation = result.Data[0].Code;
}
else
{
return BllResultFactory.Create(BllResultCode.Warning, $"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求失败，{result.Msg}");
}
}
else if (cutPlanTask.BevelCount == 1)
{
bevelEquipments = bevelEquipments.Where(t => t.Code == "Max_RightBevel").ToList();
//直接下料需要检查 右坡口机是不是在执行，坡口机执行工单的长度如果大于2m，则等待
bevelEquipments = CutExcute.ChekBevelLength(station, allEquipments, ref bevelEquipments, cutPlanTaskRepository);
if (bevelEquipments.Any())
{
return BllResultFactory.Create(BllResultCode.Warning, $"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求失败，坡口存在工件过长，不能直接下料");
}
else
{
//无需坡口，直接下料
cutPlanTask.Status = 100;
cutPlanTask.NextStationAddress = "2010";
}
}
}
else if (station.Code == "Max_RightBevel")
{
//检查rgv是否空闲，下个工位下线
cutPlanTask.NextStationAddress = station.GoAddress;
cutPlanTask.Status = 100;
}
else
{
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求失败，当前设备不属于坡口工序");
}
var rgv = allEquipments.Find(t => t.Code.Contains("RGV"));
var rgvStatus = rgv[StationProps.RGVStatus.ToString()];
if (rgvStatus.Value != EquipmentStatus.空闲.GetIndexString())
{
return BllResultFactory.Create(BllResultCode.Warning, $"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求失败，原因：RGV状态不是空闲");
}
//检查RGV是否有正在下料的任务//&& t.NextStationAddress == "2010"
var cutPlanTasks = cutPlanTaskRepository.Where(t => t.Status == 60 && t.IsAuto&& t.LineCode == "MaxPipeLine").ToList();
if (cutPlanTasks.Any())
{
return BllResultFactory.Create(BllResultCode.Warning, $"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求失败，原因：RGV存在下料任务请等待");
}
}
using (var uw = DALHelper.GetFreeSql().CreateUnitOfWork())
{
try
{
cutPlanTaskRepository.UnitOfWork = uw;
cutPlanTaskRepository.Update(cutPlanTask);
var sendResult = SendAddressReplyToPlc(station, plc, StationMessageFlag.WCSAddressReply, StationLoadStatus.Default, requestNumber.Value, cutPlanTask.Id.ToString(), cutPlanTask.NextStationAddress, "0", 0, cutPlanTask.CuttingLength, cutPlanTask.OuterDiameter, cutPlanTask.Thickness);
if (sendResult.Success)
{
uw.Commit();
return BllResultFactory.Success($"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求成功，工单id【{cutPlanTask.Id}】信息写入设备成功");
}
else
{
uw.Rollback();
return BllResultFactory.Error($"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求失败，工单id【{cutPlanTask.Id}】信息写入设备失败，原因：{sendResult.Msg}");
}
}
catch (Exception ex)
{
uw.Rollback();
return BllResultFactory.Exception(ex, $"处理工位【{station.WorkStationCode}】的设备【{station.Name}】地址请求失败，处理工单id【{cutPlanTask.Id}】信息发生异常，原因：{ex.Message}");
}
}
}
catch (Exception ex)
{
return BllResultFactory.Exception(ex, $"处理工位【{station.WorkStationCode}】设备【{station.Name}】地址请求失败，异常原因：{ex.Message}");
}
}
public static string Chek(Equipment equipment, List<Equipment> allEquipments, CutPlanTaskRepository cutPlanTaskRepository, Equipment nextStation)
{
var msg = "";
var leftTask = cutPlanTaskRepository.Where(t => t.Status < 100 && t.Status > 0 && t.IsAuto && t.NowStation == nextStation.SelfAddress).ToList();
if (leftTask.Any())
{
return msg = $"处理工位【{equipment.WorkStationCode}】设备【{equipment.Name}】地址请求失败，左坡口存在任务[{leftTask[0].Id}]";
}
var OperationModel = nextStation[StationProps.OperationModel.ToString()];
var TotalError = nextStation[StationProps.TotalError.ToString()];
var AllowEntry = nextStation[StationProps.AllowEntry.ToString()];
if (OperationModel.Value != OperationModelFlag.Online.GetIndexString() || TotalError.Value != TotalErrorFlag.Normal.GetIndexString() || AllowEntry.Value != StationAllowEntry.Allow.GetIndexString())
{
var tempMsg = "";
if (OperationModel.Value != OperationModelFlag.Online.GetIndexString())
{
tempMsg += $"联机、";
}
if (TotalError.Value != TotalErrorFlag.Normal.GetIndexString())
{
tempMsg += $"无故障、";
}
if (AllowEntry.Value != StationAllowEntry.Allow.GetIndexString())
{
tempMsg += $"允许放货";
}
return msg = $"处理工位【{equipment.WorkStationCode}】设备【{equipment.Name}】地址请求失败，-{nextStation.Code}工位不满足[{tempMsg}-{nextStation.Name}设备信号异常";
}
return msg = string.Empty;
}
}
}